Multiquip DCA-400SSV Coolant Antifreeze/Summer Coolant/Water, Cleaning the Radiator

Page 34

Coolant (Antifreeze/Summer Coolant/Water)

VOLVO recommends VOLVO antifreeze/summer coolant for use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the VOLVO Engine Owner's Manual for further details.

DCA-400SSV— PRE-SETUP

Cleaning the Radiator

The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the radiator fins with compressed air. Cleaning inside the machine is dangerous, so clean only with the engine turned off and the negative battery terminal disconnected.

WARNING - BURN HAZARDS

If adding coolant/antifreeze mix to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. The possibility of hot! coolant exists which can cause severe burns.

Day-to-day addition of coolant is done from the recovery tank. When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table 12 for engine, radiator, and recovery tank coolant capacities. Make sure the coolant level in the recovery tank is always between the "H" and the "L" markings.

Table 12. Coolant Capacity

Engine and Radiator

4.8 Gal. (18 liters)

 

 

Reserve Tank

2 Quarts (1.9 liters)

 

 

Operation FreezingWeather

When operating in freezing weather, be certain the proper amount of antifreeze (Table 13) has been added.

Table 13. Anti-Freeze

Operating Temperatures

Vol %

Freezing Point

 

 

Anti-Freeze

 

 

°C

°F

 

 

 

 

50

-37

-34

 

 

 

Air Cleaner

Periodic cleaning/replacement is necessary. Inspect it in accordance with the VOLVO Engine Owner's Manual.

Fan Belt Tension

A slack fan belt may contribute to overheating, or to insufficient charging of the battery. Inspect the fan belt for damage and wear and adjust it in accordance with the VOLVO

Engine Owner's Manual.

The fan belt tension is proper if the fan belt bends 10 to 15

mm(Figure 35) when depressed with the thumb as shown below.

Figure 35. Fan Belt Tension

CAUTION - ROTATING PARTS

NEVER place hands near the belts or fan while the generator set is running.

NOTE

When the antifreeze is mixed with

water, the antifreeze mixing ratio

 

 

must be less than 50%.

PAGE 34 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

Image 34 Contents
Parts List NO. C3871301004 Model DCA-400SSV2 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-400SSV- Specifications DCA-400SSV- Dimensions TOP, Side and Front DCA-400SSV- Safety Message Alert Symbols You can be injured if you do not follow directionsDCA-400SSV- Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-400SSV- Rules for Safe OperationElectrical Safety Generator GroundingMaintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-400SSV- Generator Decals Generator DecalsDCA-400SSV- Generator Decals Generator Decals Cont inuedDCA-400SSV- Installation Typical Generator Grounding ApplicationWhen connecting the generator Outdoor InstallationIndoor Installation MountingGenerator Control Panel GeneratorEngine Operating Panel Output Terminal PanelDCA-400SSV- Major Components Major ComponentsPilot Lamp Indicates DCA-400SSV- Generator Control PanelAuto On/Off Engine Controller Mpec DCA-400SSV- Generator Control Panel DCA-400SSV- Engine Operating Panel DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 DCA-400SSV- Output Terminal Panel Familiarization Output Terminal Familiarization120VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Over Current RelayDCA-400SSV- Load Application Single Phase LoadThree Phase Load Motors and motor-drivenVoltage Change-Over Board Generator OutputVoltagesGenerator Amperage DCA-400SSV- Generator OUTPUTS/ Gauge Reading How to Read the Output Terminal GaugeChange-Over Switch Maximum Amps 3Ø-240V Uvwo Terminal Output Voltages DCA-400SSV- Output Terminal Panel Connections Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages Lubrication Oil DCA-400SSV- PRE-SETUPCircuit Breakers Fuel CheckRefueling Procedure RefuelingCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorEngines exhaust contains harmful emissions Place the engine speed switch in the LOW down positionBefore Starting Direct exhaust away from nearby personnelCoolant Temperature Gauge No LoadPlace the engine speed switch in the High position Starting Auto ModePlace the Mpec Control Switch in the Auto position Normal Shutdown Procedure Emergency Shutdown ProcedureAir Cleaner with Dust Indicator DCA-400SSV- MaintenanceGeneral Inspection Air Cleaner Air filter should not beCleaning the Fuel Strainer Service DailyCleaning Inside the Fuel Tank Fuel AdditionCheck Oil Level Radiator CleaningAir Removal Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingTrailer Maintenance DCA-400SSV-TRAILER MaintenanceCoupler Type of hitch used on the trailer for towing Brakes DCA-400SSV-TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-400SSV-TRAILERWIRING Diagram DCA-400SSV- Generatorwiring Diagram DCA-400SSV Enginewiring Diagram S/N 3722759 and below DCA-400SSV Enginewiring Diagram S/N 3722760 and Above DCA-400SSV-TROUBLESHOOTING Generator Generator TroubleshootingDCA-400SSV-TROUBLESHOOTING Engine Controller Method of Operation DCA-400SSV-TROUBLESHOOTING Diagnostic LampExample Error Code For a complete understandingDCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Sample Parts List DCA-400SSV- Explanation of Code in Remarks ColumnSensor OIL, Pressure & Temp Part number on this Suggested Spare Parts listRING, SENSOR, Coolant Temp RING, Sensor OIL, Pressure & TempDCA-400SSV- Generator Assy Generator AssyResistor 80W 300K Balancing Weight KITRotor Assy Field Assy RECTIFIER, RM50TC-24DCA-400SSV- Generator ASSY. Generator ASSY.SPACER, Bearing Suction CoverCoupling Adapter BEARING, 6208ZZDCA-400SSV- Engine Operating Panel Assy Engine Operating Panel AssyCOVER, AIR Cleaner Engine Speed SwitchAlarm Lamp Operating PanelDCA-400SSV- Control BOX Assy Control BOX AssyControl BOX TIMER, DC/AC24VSwitch Bracket Circuit BREAKER, 1000ADCA-400SSV- Control BOX ASSY. Control BOX ASSY.DCA-400SSV- Control BOX ASSY. DCA-400SSV- Engine and Radiator Assy Engine and Radiator AssyIncludes Items W AIR CLEANER, CompleteConnector Engine Foot70 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Plug SENSOR, OIL TemperatureGASKET, OIL Temperature RingDCA-400SSV- Outputterminal Assy Output Terminal AssyCircuit BREAKER, 50A Output TerminalCircuit BREAKER, 20A BRACKET, Circuit BreakerDCA-400SSV- Battery Assy Battery AssyBattery Band BatteryBattery Sheet Battery BoltDCA-400SSV- Muffler Assy Muffler AssyExhaust Pipe MufflerSeal Clamp DCA-400SSV- Fueltank Assy Fuel Tank AssyKEY Fuel TankCAP, Fuel Tank Fuel FilterDCA-400SSV- Enclosure #1 Assy Enclosure #1 AssyFront Frame BaseFloor Panel LiningDCA-400SSV- Enclosure #2 Assy COVER, Rear Frame Rear FrameLouver Panel Duct CoverDCA-400SSV- Enclosure #2 ASSY. Enclosure #2 ASSY.Hinge StaySTOPPER, Door StopperDCA-400SSV- Enclosure #3 Assy Enclosure #3 AssyDuct Splasher PanelSide Panel Side DoorDCA-400SSV- Enclosure #3 ASSY. 19A C3494409804 3875151304C3454303104 C3454303204DCA-400SSV- Rubber Seals Assy Rubber Seals Assy0228900825 02289013900228901075 0228901410DCA-400SSV- Nameplate and Decals Assy Nameplate and Decals AssyEngine & Radiator Group Name Plate AssyControl BOX Group Engine Operating Panel Group94 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Muffler Group Battery GroupName Plate and Decals Assy Fuel Tank GroupTerms and Conditions of Sale Parts DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Your Local Dealer is
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