DCA-400SSV— SAFETY MESSAGE ALERT SYMBOLS
FORYOUR SAFETY AND THE SAFETY OF OTHERS!
HAZARD SYMBOLS
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been
developed to provide complete
NOTE instructions for the safe and efficient operation of the MQ Power Model DCA-400SSV
Whisperwatt™ Generator.
Before using this generator, ensure that the operating individual has read and understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.
DANGER
You WILL be KILLED or SERIOUSLY injured if you do not follow directions.
WARNING
You COULD be KILLED or SERIOUSLY injured if you do not follow directions.
CAUTION
You CAN be injured if you do not follow directions
Potential hazards associated with the operation of this equipment will be referenced with "Hazard Symbols" which appear throughout this manual, and will be referenced in conjunction with Safety "Message Alert Symbols".
WARNING - LETHAL EXHAUST GASES
Gasoline engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause DEATH if inhaled. NEVER operate this
equipment in a confined area or enclosed structure that does not provide ample free flow air.
WARNING - EXPLOSIVE FUEL
Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot.
DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
WARNING - BURN HAZARDS
Engine components can generate extreme heat.To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
DANGER - ELECTROCUTION HAZARDS
During operation of this generator, there exists the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even DEATH!
PAGE 8 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
Parts List NO. C3871301004
Model DCA-400SSV
2 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06
Heres HOW to GET Help
Wilmington Ave Carson, CA
Table of Contents
Parts Ordering Procedures
When ordering parts Please supply the following information
DCA-400SSV- Specifications
DCA-400SSV- Dimensions TOP, Side and Front
DCA-400SSV- Safety Message Alert Symbols
You can be injured if you do not follow directions
DCA-400SSV- Safety Message Alert Symbols
This generator, other property, or
General Safety
DCA-400SSV- Rules for Safe Operation
Electrical Safety
Generator Grounding
Maintenance Safety
Battery Safety
Towing &Transporting Safety
Emergencies
DCA-400SSV- Generator Decals
Generator Decals
DCA-400SSV- Generator Decals
Generator Decals Cont inued
DCA-400SSV- Installation
Typical Generator Grounding Application
Outdoor Installation
Indoor Installation
When connecting the generator
Mounting
Generator
Engine Operating Panel
Generator Control Panel
Output Terminal Panel
DCA-400SSV- Major Components
Major Components
Auto On/Off Engine Controller Mpec
DCA-400SSV- Generator Control Panel
Pilot Lamp Indicates
DCA-400SSV- Generator Control Panel
DCA-400SSV- Engine Operating Panel
DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06
DCA-400SSV- Output Terminal Panel Familiarization
Output Terminal Familiarization
120VAC Gfci Receptacles
F.C.I. Receptacle
Connecting Loads
Over Current Relay
Single Phase Load
Three Phase Load
DCA-400SSV- Load Application
Motors and motor-driven
Generator Amperage
Generator OutputVoltages
Voltage Change-Over Board
How to Read the Output Terminal Gauge
Change-Over Switch
DCA-400SSV- Generator OUTPUTS/ Gauge Reading
Maximum Amps
DCA-400SSV- Output Terminal Panel Connections
Uvwo Terminal Output Voltages
3Ø-240V Uvwo Terminal Output Voltages
1Ø-240V Uvwo Terminal Output Voltages
1Ø-277V Uvwo Terminal Output Voltages
3Ø-480V Uvwo Terminal Output Voltages
1Ø-480V Uvwo Terminal Output Voltages
DCA-400SSV- PRE-SETUP
Circuit Breakers
Lubrication Oil
Fuel Check
Refueling Procedure
Refueling
Cleaning the Radiator
Air Cleaner Fan Belt Tension
Coolant Antifreeze/Summer Coolant/Water
Operation FreezingWeather
Battery
Battery Cable Installation
Wiring
Alternator
Place the engine speed switch in the LOW down position
Before Starting
Engines exhaust contains harmful emissions
Direct exhaust away from nearby personnel
Coolant Temperature Gauge
No Load
Place the Mpec Control Switch in the Auto position
Starting Auto Mode
Place the engine speed switch in the High position
Normal Shutdown Procedure
Emergency Shutdown Procedure
DCA-400SSV- Maintenance
General Inspection Air Cleaner
Air Cleaner with Dust Indicator
Air filter should not be
Service Daily
Cleaning Inside the Fuel Tank
Cleaning the Fuel Strainer
Fuel Addition
Radiator Cleaning
Air Removal
Check Oil Level
Replacing Oil Filter
Battery Charger JacketWater Heater Power Connections
To ensure adequate starting
Coupler Type of hitch used on the trailer for towing
DCA-400SSV-TRAILER Maintenance
Trailer Maintenance
DCA-400SSV-TRAILER Maintenance
Brake Adjustment
Brakes
Check the wheel and drum for free rotation
Suspension
Tires/Wheels/Lug Nuts
TireWear/Inflation
Lug Nut Torque Requirements
Start all wheel lug nuts by hand
DCA-400SSV-TRAILERWIRING Diagram
DCA-400SSV- Generatorwiring Diagram
DCA-400SSV Enginewiring Diagram S/N 3722759 and below
DCA-400SSV Enginewiring Diagram S/N 3722760 and Above
DCA-400SSV-TROUBLESHOOTING Generator
Generator Troubleshooting
DCA-400SSV-TROUBLESHOOTING Engine Controller
DCA-400SSV-TROUBLESHOOTING Diagnostic Lamp
Example Error Code
Method of Operation
For a complete understanding
DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06
Sample Parts List
DCA-400SSV- Explanation of Code in Remarks Column
Part number on this Suggested Spare Parts list
RING, SENSOR, Coolant Temp
Sensor OIL, Pressure & Temp
RING, Sensor OIL, Pressure & Temp
DCA-400SSV- Generator Assy
Generator Assy
Balancing Weight KIT
Rotor Assy Field Assy
Resistor 80W 300K
RECTIFIER, RM50TC-24
DCA-400SSV- Generator ASSY.
Generator ASSY.
Suction Cover
Coupling Adapter
SPACER, Bearing
BEARING, 6208ZZ
DCA-400SSV- Engine Operating Panel Assy
Engine Operating Panel Assy
Engine Speed Switch
Alarm Lamp
COVER, AIR Cleaner
Operating Panel
DCA-400SSV- Control BOX Assy
Control BOX Assy
TIMER, DC/AC24V
Switch Bracket
Control BOX
Circuit BREAKER, 1000A
DCA-400SSV- Control BOX ASSY.
Control BOX ASSY.
DCA-400SSV- Control BOX ASSY.
DCA-400SSV- Engine and Radiator Assy
Engine and Radiator Assy
AIR CLEANER, Complete
Connector
Includes Items W
Engine Foot
70 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06
SENSOR, OIL Temperature
GASKET, OIL Temperature
Plug
Ring
DCA-400SSV- Outputterminal Assy
Output Terminal Assy
Output Terminal
Circuit BREAKER, 20A
Circuit BREAKER, 50A
BRACKET, Circuit Breaker
DCA-400SSV- Battery Assy
Battery Assy
Battery
Battery Sheet
Battery Band
Battery Bolt
DCA-400SSV- Muffler Assy
Muffler Assy
Seal Clamp
Muffler
Exhaust Pipe
DCA-400SSV- Fueltank Assy
Fuel Tank Assy
Fuel Tank
CAP, Fuel Tank
KEY
Fuel Filter
DCA-400SSV- Enclosure #1 Assy
Enclosure #1 Assy
Base
Floor Panel
Front Frame
Lining
DCA-400SSV- Enclosure #2 Assy
Rear Frame
Louver Panel
COVER, Rear Frame
Duct Cover
DCA-400SSV- Enclosure #2 ASSY.
Enclosure #2 ASSY.
Stay
STOPPER, Door
Hinge
Stopper
DCA-400SSV- Enclosure #3 Assy
Enclosure #3 Assy
Splasher Panel
Side Panel
Duct
Side Door
DCA-400SSV- Enclosure #3 ASSY.
3875151304
C3454303104
19A C3494409804
C3454303204
DCA-400SSV- Rubber Seals Assy
Rubber Seals Assy
0228901390
0228901075
0228900825
0228901410
DCA-400SSV- Nameplate and Decals Assy
Nameplate and Decals Assy
Name Plate Assy
Control BOX Group
Engine & Radiator Group
Engine Operating Panel Group
94 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06
Battery Group
Name Plate and Decals Assy
Muffler Group
Fuel Tank Group
Terms and Conditions of Sale Parts
DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06
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