Multiquip operation manual DCA-400SSV- Safety Message Alert Symbols

Page 8

DCA-400SSV— SAFETY MESSAGE ALERT SYMBOLS

FORYOUR SAFETY AND THE SAFETY OF OTHERS!

HAZARD SYMBOLS

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

This Owner's Manual has been

developed to provide complete

NOTE instructions for the safe and efficient operation of the MQ Power Model DCA-400SSV

Whisperwatt™ Generator.

Before using this generator, ensure that the operating individual has read and understands all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.

DANGER

You WILL be KILLED or SERIOUSLY injured if you do not follow directions.

WARNING

You COULD be KILLED or SERIOUSLY injured if you do not follow directions.

CAUTION

You CAN be injured if you do not follow directions

Potential hazards associated with the operation of this equipment will be referenced with "Hazard Symbols" which appear throughout this manual, and will be referenced in conjunction with Safety "Message Alert Symbols".

WARNING - LETHAL EXHAUST GASES

Gasoline engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause DEATH if inhaled. NEVER operate this

equipment in a confined area or enclosed structure that does not provide ample free flow air.

WARNING - EXPLOSIVE FUEL

Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot.

DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.

WARNING - BURN HAZARDS

Engine components can generate extreme heat.To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.

DANGER - ELECTROCUTION HAZARDS

During operation of this generator, there exists the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even DEATH!

PAGE 8 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

Image 8 Contents
Parts List NO. C3871301004 Model DCA-400SSV2 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Heres HOW to GET Help Wilmington Ave Carson, CA Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-400SSV- Specifications DCA-400SSV- Dimensions TOP, Side and Front DCA-400SSV- Safety Message Alert Symbols You can be injured if you do not follow directionsDCA-400SSV- Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-400SSV- Rules for Safe OperationElectrical Safety Generator GroundingMaintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-400SSV- Generator Decals Generator DecalsDCA-400SSV- Generator Decals Generator Decals Cont inuedDCA-400SSV- Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationWhen connecting the generator MountingGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-400SSV- Major Components Major ComponentsAuto On/Off Engine Controller Mpec DCA-400SSV- Generator Control PanelPilot Lamp Indicates DCA-400SSV- Generator Control Panel DCA-400SSV- Engine Operating Panel DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 DCA-400SSV- Output Terminal Panel Familiarization Output Terminal Familiarization120VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-400SSV- Load Application Motors and motor-drivenGenerator Amperage Generator OutputVoltagesVoltage Change-Over Board How to Read the Output Terminal Gauge Change-Over SwitchDCA-400SSV- Generator OUTPUTS/ Gauge Reading Maximum AmpsDCA-400SSV- Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages DCA-400SSV- PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorPlace the engine speed switch in the LOW down position Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelCoolant Temperature Gauge No LoadPlace the Mpec Control Switch in the Auto position Starting Auto ModePlace the engine speed switch in the High position Normal Shutdown Procedure Emergency Shutdown ProcedureDCA-400SSV- Maintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Air filter should not beService Daily Cleaning Inside the Fuel TankCleaning the Fuel Strainer Fuel AdditionRadiator Cleaning Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingCoupler Type of hitch used on the trailer for towing DCA-400SSV-TRAILER MaintenanceTrailer Maintenance DCA-400SSV-TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-400SSV-TRAILERWIRING Diagram DCA-400SSV- Generatorwiring Diagram DCA-400SSV Enginewiring Diagram S/N 3722759 and below DCA-400SSV Enginewiring Diagram S/N 3722760 and Above DCA-400SSV-TROUBLESHOOTING Generator Generator TroubleshootingDCA-400SSV-TROUBLESHOOTING Engine Controller DCA-400SSV-TROUBLESHOOTING Diagnostic Lamp Example Error CodeMethod of Operation For a complete understandingDCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Sample Parts List DCA-400SSV- Explanation of Code in Remarks ColumnPart number on this Suggested Spare Parts list RING, SENSOR, Coolant TempSensor OIL, Pressure & Temp RING, Sensor OIL, Pressure & TempDCA-400SSV- Generator Assy Generator AssyBalancing Weight KIT Rotor Assy Field AssyResistor 80W 300K RECTIFIER, RM50TC-24DCA-400SSV- Generator ASSY. Generator ASSY.Suction Cover Coupling AdapterSPACER, Bearing BEARING, 6208ZZDCA-400SSV- Engine Operating Panel Assy Engine Operating Panel AssyEngine Speed Switch Alarm LampCOVER, AIR Cleaner Operating PanelDCA-400SSV- Control BOX Assy Control BOX AssyTIMER, DC/AC24V Switch BracketControl BOX Circuit BREAKER, 1000ADCA-400SSV- Control BOX ASSY. Control BOX ASSY.DCA-400SSV- Control BOX ASSY. DCA-400SSV- Engine and Radiator Assy Engine and Radiator AssyAIR CLEANER, Complete ConnectorIncludes Items W Engine Foot70 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 SENSOR, OIL Temperature GASKET, OIL TemperaturePlug RingDCA-400SSV- Outputterminal Assy Output Terminal AssyOutput Terminal Circuit BREAKER, 20ACircuit BREAKER, 50A BRACKET, Circuit BreakerDCA-400SSV- Battery Assy Battery AssyBattery Battery SheetBattery Band Battery BoltDCA-400SSV- Muffler Assy Muffler AssySeal Clamp MufflerExhaust Pipe DCA-400SSV- Fueltank Assy Fuel Tank AssyFuel Tank CAP, Fuel TankKEY Fuel FilterDCA-400SSV- Enclosure #1 Assy Enclosure #1 AssyBase Floor PanelFront Frame LiningDCA-400SSV- Enclosure #2 Assy Rear Frame Louver PanelCOVER, Rear Frame Duct CoverDCA-400SSV- Enclosure #2 ASSY. Enclosure #2 ASSY.Stay STOPPER, DoorHinge StopperDCA-400SSV- Enclosure #3 Assy Enclosure #3 AssySplasher Panel Side PanelDuct Side DoorDCA-400SSV- Enclosure #3 ASSY. 3875151304 C345430310419A C3494409804 C3454303204DCA-400SSV- Rubber Seals Assy Rubber Seals Assy0228901390 02289010750228900825 0228901410DCA-400SSV- Nameplate and Decals Assy Nameplate and Decals AssyName Plate Assy Control BOX GroupEngine & Radiator Group Engine Operating Panel Group94 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Battery Group Name Plate and Decals AssyMuffler Group Fuel Tank GroupTerms and Conditions of Sale Parts DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Your Local Dealer is
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