Multiquip DCA-400SSV operation manual Table of Contents

Page 4

MQ POWER DCA-400SSV

WHISPERWATTTM GENERATOR

California Proposition 65 Warning

2

Here's How To Get Help

3

Table Of Contents

4

Parts Ordering Procedures

5

Specifications

6

Dimensions (Top, Side, Front)

7

Safety Message Alert Symbols

8-9

Rules for Safe Operation

10-13

Generator Decals

14-15

Installation

16-17

General Information

18

Major Components

19

Generator Control Panel

20-21

Engine Operating Panel

22

Output Terminal Panel Familiarization

24-26

Load Application

27

Generator Outputs

28

Gauge Reading

29

Output Terminal Panel Connections

30-31

Pre-Setup

32-35

Generator Start-up Procedure (Manual)

36-37

Generator Start-up Procedure (Auto Mode)

38

Generator Shut-Down Procedure

39

Maintenance (Engine)

40-42

Jacket Water Heater/battery Charger (Option)

43

Maintenance (Trailer)

44-47

Trailer Wiring Diagram

48

Generator Wiring Diagram

49

Engine Wiring Diagram S/N 3722759 & Below

50

Engine Wiring Diagram S/N 3722760 & Above

51

Generator Troubleshooting

52

Engine Controller Troubleshooting

53

Troubleshooting Diagnostic Lamp

54

Explanation of Code in Remarks Column

56

Suggested Spare Parts

57

TABLE OF CONTENTS

COMPONENT DRAWINGS

Generator Assembly

58-61

Engine Operating Panel Assembly

62-63

Control Box Assembly

64-67

Engine and Radiator Assembly

68-71

Output Terminal Assembly

72-73

Battery Assembly

74-75

Muffler Assembly

76-77

Fuel Tank Assembly

78-79

Enclosure #1 Assembly

76-79

Enclosure #2 Assembly

76-79

Enclosure #3 Assembly

76-79

Rubber Seals Assembly

80-81

Nameplate and Decals

82-83

Terms and Condition of Sale — Parts

84

NOTE

Specification

and part

 

number are

subject to

 

change without notice.

PAGE 4 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

Image 4 Contents
Parts List NO. C3871301004 Model DCA-400SSV2 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-400SSV- Specifications DCA-400SSV- Dimensions TOP, Side and Front DCA-400SSV- Safety Message Alert Symbols You can be injured if you do not follow directionsDCA-400SSV- Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-400SSV- Rules for Safe OperationElectrical Safety Generator GroundingMaintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-400SSV- Generator Decals Generator DecalsDCA-400SSV- Generator Decals Generator Decals Cont inuedDCA-400SSV- Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationWhen connecting the generator MountingGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-400SSV- Major Components Major ComponentsPilot Lamp Indicates DCA-400SSV- Generator Control PanelAuto On/Off Engine Controller Mpec DCA-400SSV- Generator Control Panel DCA-400SSV- Engine Operating Panel DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 DCA-400SSV- Output Terminal Panel Familiarization Output Terminal Familiarization120VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-400SSV- Load Application Motors and motor-drivenVoltage Change-Over Board Generator OutputVoltagesGenerator Amperage How to Read the Output Terminal Gauge Change-Over SwitchDCA-400SSV- Generator OUTPUTS/ Gauge Reading Maximum AmpsDCA-400SSV- Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages DCA-400SSV- PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorPlace the engine speed switch in the LOW down position Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelCoolant Temperature Gauge No LoadPlace the engine speed switch in the High position Starting Auto ModePlace the Mpec Control Switch in the Auto position Normal Shutdown Procedure Emergency Shutdown ProcedureDCA-400SSV- Maintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Air filter should not beService Daily Cleaning Inside the Fuel TankCleaning the Fuel Strainer Fuel AdditionRadiator Cleaning Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingTrailer Maintenance DCA-400SSV-TRAILER MaintenanceCoupler Type of hitch used on the trailer for towing DCA-400SSV-TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-400SSV-TRAILERWIRING Diagram DCA-400SSV- Generatorwiring Diagram DCA-400SSV Enginewiring Diagram S/N 3722759 and below DCA-400SSV Enginewiring Diagram S/N 3722760 and Above DCA-400SSV-TROUBLESHOOTING Generator Generator TroubleshootingDCA-400SSV-TROUBLESHOOTING Engine Controller DCA-400SSV-TROUBLESHOOTING Diagnostic Lamp Example Error CodeMethod of Operation For a complete understandingDCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Sample Parts List DCA-400SSV- Explanation of Code in Remarks ColumnPart number on this Suggested Spare Parts list RING, SENSOR, Coolant TempSensor OIL, Pressure & Temp RING, Sensor OIL, Pressure & TempDCA-400SSV- Generator Assy Generator AssyBalancing Weight KIT Rotor Assy Field AssyResistor 80W 300K RECTIFIER, RM50TC-24DCA-400SSV- Generator ASSY. Generator ASSY.Suction Cover Coupling AdapterSPACER, Bearing BEARING, 6208ZZDCA-400SSV- Engine Operating Panel Assy Engine Operating Panel AssyEngine Speed Switch Alarm LampCOVER, AIR Cleaner Operating PanelDCA-400SSV- Control BOX Assy Control BOX AssyTIMER, DC/AC24V Switch BracketControl BOX Circuit BREAKER, 1000ADCA-400SSV- Control BOX ASSY. Control BOX ASSY.DCA-400SSV- Control BOX ASSY. DCA-400SSV- Engine and Radiator Assy Engine and Radiator AssyAIR CLEANER, Complete ConnectorIncludes Items W Engine Foot70 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 SENSOR, OIL Temperature GASKET, OIL TemperaturePlug RingDCA-400SSV- Outputterminal Assy Output Terminal AssyOutput Terminal Circuit BREAKER, 20ACircuit BREAKER, 50A BRACKET, Circuit BreakerDCA-400SSV- Battery Assy Battery AssyBattery Battery SheetBattery Band Battery BoltDCA-400SSV- Muffler Assy Muffler AssyExhaust Pipe MufflerSeal Clamp DCA-400SSV- Fueltank Assy Fuel Tank AssyFuel Tank CAP, Fuel TankKEY Fuel FilterDCA-400SSV- Enclosure #1 Assy Enclosure #1 AssyBase Floor PanelFront Frame LiningDCA-400SSV- Enclosure #2 Assy Rear Frame Louver PanelCOVER, Rear Frame Duct CoverDCA-400SSV- Enclosure #2 ASSY. Enclosure #2 ASSY.Stay STOPPER, DoorHinge StopperDCA-400SSV- Enclosure #3 Assy Enclosure #3 AssySplasher Panel Side PanelDuct Side DoorDCA-400SSV- Enclosure #3 ASSY. 3875151304 C345430310419A C3494409804 C3454303204DCA-400SSV- Rubber Seals Assy Rubber Seals Assy0228901390 02289010750228900825 0228901410DCA-400SSV- Nameplate and Decals Assy Nameplate and Decals AssyName Plate Assy Control BOX GroupEngine & Radiator Group Engine Operating Panel Group94 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Battery Group Name Plate and Decals AssyMuffler Group Fuel Tank GroupTerms and Conditions of Sale Parts DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Your Local Dealer is
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