Multiquip DCA-400SSV operation manual Battery Cable Installation, Alternator, Wiring

Page 35

Battery

This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary.

DO NOT over fill. Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunctions. Always keep the terminals firmly tightened. Coating the terminals with an approved battery terminal treatment compound. Replace battery with only recommended type battery. The battery type used in this generator is BCI Group 27.

The battery is sufficiently charged if the specific gravity of the battery fluid is 1.28 (at 68° F). If the specific gravity should fall to 1.245 or lower, it indicates that the battery is dead and needs to be recharged or replaced.

Before charging the battery with an external electric source, be sure to disconnect the battery cables.

Battery Cable Installation

ALWAYS be sure the battery cables (Figure 36) are properly connected to the battery terminals as shown below.The Red Cable is connected to the positive terminal of the battery, and the Black Cable is connected to the negative terminal of the battery.

CAUTION - BATTERY SERVICING SAFETY

ALWAYS disconnect the negative terminal FIRST and reconnect negative terminal LAST.

Figure 36. Battery Connections

DCA-400SSV— PRE-SETUP

When connecting battery do the following:

1.NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANUAL position.ALWAYS make sure that the MPEC Control Switch is in the OFF/RESET position when connecting the battery.

2.Place a small amount of battery terminal treatment compound around both battery terminals.This will ensure a good connection and will help prevent corrosion around the battery terminals.

If the battery cable is connected

NOTE incorrectly, electrical damage to the generator will occur. Pay close attention to the polarity of the battery when connecting the battery.

CAUTION - BATTERY SERVICING SAFETY

Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.

Alternator

The polarity of the alternator is negative grounding type. When an inverted circuit connection takes place, the circuit will be in short circuit instantaneously resulting the alternator failure.

DO NOT put water directly on the alternator. Entry of water into the alternator can cause corrision and damage the alternator.

Wiring

Inspect the entire generator for bad or worn electrical wiring or connections. If any wiring or connections are exposed (insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for wear and tightness.Tighten all hose clamps and check hoses for leaks.

If any hose (fuel or oil) lines are defective replace them immediately.

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 35

Image 35
Contents Model DCA-400SSV Parts List NO. C38713010042 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-400SSV- Specifications DCA-400SSV- Dimensions TOP, Side and Front You can be injured if you do not follow directions DCA-400SSV- Safety Message Alert SymbolsThis generator, other property, or DCA-400SSV- Safety Message Alert SymbolsDCA-400SSV- Rules for Safe Operation General SafetyGenerator Grounding Electrical SafetyBattery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-400SSV- Generator DecalsGenerator Decals Cont inued DCA-400SSV- Generator DecalsTypical Generator Grounding Application DCA-400SSV- InstallationMounting Outdoor InstallationIndoor Installation When connecting the generatorOutput Terminal Panel GeneratorEngine Operating Panel Generator Control PanelMajor Components DCA-400SSV- Major ComponentsAuto On/Off Engine Controller Mpec DCA-400SSV- Generator Control PanelPilot Lamp Indicates DCA-400SSV- Generator Control Panel DCA-400SSV- Engine Operating Panel DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Output Terminal Familiarization DCA-400SSV- Output Terminal Panel FamiliarizationF.C.I. Receptacle 120VAC Gfci ReceptaclesOver Current Relay Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-400SSV- Load ApplicationGenerator Amperage Generator OutputVoltagesVoltage Change-Over Board Maximum Amps How to Read the Output Terminal GaugeChange-Over Switch DCA-400SSV- Generator OUTPUTS/ Gauge Reading1Ø-240V Uvwo Terminal Output Voltages DCA-400SSV- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages Fuel Check DCA-400SSV- PRE-SETUPCircuit Breakers Lubrication OilRefueling Refueling ProcedureOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/WaterAlternator BatteryBattery Cable Installation WiringDirect exhaust away from nearby personnel Place the engine speed switch in the LOW down positionBefore Starting Engines exhaust contains harmful emissionsNo Load Coolant Temperature GaugePlace the Mpec Control Switch in the Auto position Starting Auto ModePlace the engine speed switch in the High position Emergency Shutdown Procedure Normal Shutdown ProcedureAir filter should not be DCA-400SSV- MaintenanceGeneral Inspection Air Cleaner Air Cleaner with Dust IndicatorFuel Addition Service DailyCleaning Inside the Fuel Tank Cleaning the Fuel StrainerReplacing Oil Filter Radiator CleaningAir Removal Check Oil LevelTo ensure adequate starting Battery Charger JacketWater Heater Power ConnectionsCoupler Type of hitch used on the trailer for towing DCA-400SSV-TRAILER MaintenanceTrailer Maintenance Check the wheel and drum for free rotation DCA-400SSV-TRAILER MaintenanceBrake Adjustment BrakesSuspension Tires/Wheels/Lug NutsTireWear/Inflation Start all wheel lug nuts by hand Lug Nut Torque RequirementsDCA-400SSV-TRAILERWIRING Diagram DCA-400SSV- Generatorwiring Diagram DCA-400SSV Enginewiring Diagram S/N 3722759 and below DCA-400SSV Enginewiring Diagram S/N 3722760 and Above Generator Troubleshooting DCA-400SSV-TROUBLESHOOTING GeneratorDCA-400SSV-TROUBLESHOOTING Engine Controller For a complete understanding DCA-400SSV-TROUBLESHOOTING Diagnostic LampExample Error Code Method of OperationDCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 DCA-400SSV- Explanation of Code in Remarks Column Sample Parts ListRING, Sensor OIL, Pressure & Temp Part number on this Suggested Spare Parts listRING, SENSOR, Coolant Temp Sensor OIL, Pressure & TempGenerator Assy DCA-400SSV- Generator AssyRECTIFIER, RM50TC-24 Balancing Weight KITRotor Assy Field Assy Resistor 80W 300KGenerator ASSY. DCA-400SSV- Generator ASSY.BEARING, 6208ZZ Suction CoverCoupling Adapter SPACER, BearingEngine Operating Panel Assy DCA-400SSV- Engine Operating Panel AssyOperating Panel Engine Speed SwitchAlarm Lamp COVER, AIR CleanerControl BOX Assy DCA-400SSV- Control BOX AssyCircuit BREAKER, 1000A TIMER, DC/AC24VSwitch Bracket Control BOXControl BOX ASSY. DCA-400SSV- Control BOX ASSY.DCA-400SSV- Control BOX ASSY. Engine and Radiator Assy DCA-400SSV- Engine and Radiator AssyEngine Foot AIR CLEANER, CompleteConnector Includes Items W70 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Ring SENSOR, OIL TemperatureGASKET, OIL Temperature PlugOutput Terminal Assy DCA-400SSV- Outputterminal AssyBRACKET, Circuit Breaker Output TerminalCircuit BREAKER, 20A Circuit BREAKER, 50ABattery Assy DCA-400SSV- Battery AssyBattery Bolt BatteryBattery Sheet Battery BandMuffler Assy DCA-400SSV- Muffler AssySeal Clamp MufflerExhaust Pipe Fuel Tank Assy DCA-400SSV- Fueltank AssyFuel Filter Fuel TankCAP, Fuel Tank KEYEnclosure #1 Assy DCA-400SSV- Enclosure #1 AssyLining BaseFloor Panel Front FrameDCA-400SSV- Enclosure #2 Assy Duct Cover Rear FrameLouver Panel COVER, Rear FrameEnclosure #2 ASSY. DCA-400SSV- Enclosure #2 ASSY.Stopper StaySTOPPER, Door HingeEnclosure #3 Assy DCA-400SSV- Enclosure #3 AssySide Door Splasher PanelSide Panel DuctDCA-400SSV- Enclosure #3 ASSY. C3454303204 3875151304C3454303104 19A C3494409804Rubber Seals Assy DCA-400SSV- Rubber Seals Assy0228901410 02289013900228901075 0228900825Nameplate and Decals Assy DCA-400SSV- Nameplate and Decals AssyEngine Operating Panel Group Name Plate AssyControl BOX Group Engine & Radiator Group94 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Fuel Tank Group Battery GroupName Plate and Decals Assy Muffler GroupTerms and Conditions of Sale Parts DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Your Local Dealer is
Related manuals
Manual 96 pages 7.79 Kb

DCA-400SSV specifications

The Multiquip DCA-400SSV is a versatile and reliable mobile generator designed to meet the demanding energy needs of various applications, from construction sites to outdoor events. With a robust combination of power output, efficiency, and portability, this generator stands out in the market for its performance capabilities.

At the heart of the DCA-400SSV is its powerful diesel engine, which delivers a remarkable output of up to 400 kVA. This makes it suitable for large-scale operations, ensuring that equipment runs smoothly and efficiently without interruptions. The generator is equipped with a state-of-the-art soundproof enclosure, significantly reducing noise levels and allowing for unobtrusive operation in areas where noise regulations are strict.

One of the main features of the DCA-400SSV is its advanced digital control system. This technology provides real-time monitoring and control of generator performance, allowing users to track vital parameters such as voltage, frequency, and operational hours. This capability ensures optimized performance, contributing to prolonged lifespan and reduced maintenance costs. Moreover, the control panel is designed for user-friendliness, making it easy for operators to adjust settings and monitor performance at a glance.

Fuel efficiency is another critical characteristic of the DCA-400SSV. The generator is engineered to minimize fuel consumption while maximizing power output. This feature is particularly beneficial in projects where fuel costs can quickly add up, making the DCA-400SSV an economical choice for long-term operations.

The mobility of the DCA-400SSV is enhanced by its compact design and equipped wheels. This facilitates easy transportation between job sites. Additionally, its rugged construction ensures it can withstand tough environments, making it ideal for industrial and construction applications where reliability is paramount.

Safety features, such as auto shutdown mechanisms for low oil pressure and high temperature, further enhance the dependability of the DCA-400SSV. These safety protocols protect both the generator and the equipment it powers, reducing the likelihood of operational failures.

In summary, the Multiquip DCA-400SSV is a powerful and efficient mobile generator that excels in providing reliable energy solutions across various environments. Its blend of advanced technology, safety features, and practicality makes it a popular choice among contractors and event organizers alike. With its exceptional performance, the DCA-400SSV is designed to meet the challenges of demanding jobs while ensuring user convenience and satisfaction.