Multiquip operation manual DCA-400SSV- Engine Operating Panel

Page 22

DCA-400SSV— ENGINE OPERATING PANEL

Figure 7. Engine Operating Panel

The definitions below describe the controls and functions of the DCA-400SSVEngine Operating Panel (Figure 7).

1.Tachometer – Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use.

2.Oil Pressure Gauge – During normal operation this gauge be should read between 44 to 73 psi. (303~503 kPa).When starting the generator the oil pressure may read a little higher, but after the engine warms up the oil pressure should return to the correct pressure range.

3.WaterTemperature Gauge – During normal operation this gauge be should read between 167° and 203°F.

4.Charging Ammeter Gauge – Indicates the current being supplied by the engine’s alternator which provides current for generator’s control circuits and battery charging system.

5.Fuel Gauge - Indicates amount of diesel fuel available.

6.Engine Warning Lamps – There are three engine warning lamps, they are defined as follows:

A.Overheat Lamp – This lamp goes ON when the cooling water temperature rises abnormally. If the lamp goes ON during normal operation of the generator, the emergency shutdown device will stop the engine automatically.

B.Low Oil Pressure Lamp – During normal operation of the generator this lamp should remain OFF. When the Auto-OFF/Reset-Manual switch is set to the “Manual” position to start the engine, the lamp will be lit. After the oil pressure rises after start-

up the lamp will go OFF. If this lamp is ever lit (ON) during normal operation of the generator, the emergency shutdown device will stop the engine automatically.

C.Low Fuel Level Lamp – When this lamp is ON, it is time to stop the engine and add fuel. Remember to let the engine cool before adding fuel.

7.Engine Speed Switch – This switch controls the speed of the engine (low/high).

8.Emergency Stop Button – Push this button inward to stop the engine in the event of an emergency. DO NOT use this button as a means of stopping the engine.

9.Battery Switch – This switch should be set to the ON position during normal operation.When the engine has been stop, place this switch in the OFF position. DO NOT turn this switch during normal operation, it could cause damage to the electrical equipment.

PAGE 22 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

Image 22 Contents
Parts List NO. C3871301004 Model DCA-400SSV2 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-400SSV- Specifications DCA-400SSV- Dimensions TOP, Side and Front DCA-400SSV- Safety Message Alert Symbols You can be injured if you do not follow directionsDCA-400SSV- Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-400SSV- Rules for Safe OperationElectrical Safety Generator GroundingMaintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-400SSV- Generator Decals Generator DecalsDCA-400SSV- Generator Decals Generator Decals Cont inuedDCA-400SSV- Installation Typical Generator Grounding ApplicationWhen connecting the generator Outdoor InstallationIndoor Installation Mounting Generator Control Panel Generator Engine Operating Panel Output Terminal PanelDCA-400SSV- Major Components Major ComponentsPilot Lamp Indicates DCA-400SSV- Generator Control PanelAuto On/Off Engine Controller Mpec DCA-400SSV- Generator Control Panel DCA-400SSV- Engine Operating Panel DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 DCA-400SSV- Output Terminal Panel Familiarization Output Terminal Familiarization120VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Over Current RelayDCA-400SSV- Load Application Single Phase LoadThree Phase Load Motors and motor-drivenVoltage Change-Over Board Generator OutputVoltagesGenerator Amperage DCA-400SSV- Generator OUTPUTS/ Gauge Reading How to Read the Output Terminal GaugeChange-Over Switch Maximum Amps3Ø-240V Uvwo Terminal Output Voltages DCA-400SSV- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages Lubrication Oil DCA-400SSV- PRE-SETUPCircuit Breakers Fuel CheckRefueling Procedure RefuelingCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorEngines exhaust contains harmful emissions Place the engine speed switch in the LOW down positionBefore Starting Direct exhaust away from nearby personnelCoolant Temperature Gauge No LoadPlace the engine speed switch in the High position Starting Auto ModePlace the Mpec Control Switch in the Auto position Normal Shutdown Procedure Emergency Shutdown ProcedureAir Cleaner with Dust Indicator DCA-400SSV- MaintenanceGeneral Inspection Air Cleaner Air filter should not beCleaning the Fuel Strainer Service DailyCleaning Inside the Fuel Tank Fuel AdditionCheck Oil Level Radiator CleaningAir Removal Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingTrailer Maintenance DCA-400SSV-TRAILER MaintenanceCoupler Type of hitch used on the trailer for towing Brakes DCA-400SSV-TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-400SSV-TRAILERWIRING Diagram DCA-400SSV- Generatorwiring Diagram DCA-400SSV Enginewiring Diagram S/N 3722759 and below DCA-400SSV Enginewiring Diagram S/N 3722760 and Above DCA-400SSV-TROUBLESHOOTING Generator Generator TroubleshootingDCA-400SSV-TROUBLESHOOTING Engine Controller Method of Operation DCA-400SSV-TROUBLESHOOTING Diagnostic LampExample Error Code For a complete understandingDCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Sample Parts List DCA-400SSV- Explanation of Code in Remarks ColumnSensor OIL, Pressure & Temp Part number on this Suggested Spare Parts listRING, SENSOR, Coolant Temp RING, Sensor OIL, Pressure & TempDCA-400SSV- Generator Assy Generator AssyResistor 80W 300K Balancing Weight KITRotor Assy Field Assy RECTIFIER, RM50TC-24DCA-400SSV- Generator ASSY. Generator ASSY.SPACER, Bearing Suction CoverCoupling Adapter BEARING, 6208ZZDCA-400SSV- Engine Operating Panel Assy Engine Operating Panel AssyCOVER, AIR Cleaner Engine Speed SwitchAlarm Lamp Operating PanelDCA-400SSV- Control BOX Assy Control BOX AssyControl BOX TIMER, DC/AC24VSwitch Bracket Circuit BREAKER, 1000ADCA-400SSV- Control BOX ASSY. Control BOX ASSY.DCA-400SSV- Control BOX ASSY. DCA-400SSV- Engine and Radiator Assy Engine and Radiator AssyIncludes Items W AIR CLEANER, CompleteConnector Engine Foot70 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Plug SENSOR, OIL TemperatureGASKET, OIL Temperature RingDCA-400SSV- Outputterminal Assy Output Terminal AssyCircuit BREAKER, 50A Output TerminalCircuit BREAKER, 20A BRACKET, Circuit BreakerDCA-400SSV- Battery Assy Battery AssyBattery Band BatteryBattery Sheet Battery BoltDCA-400SSV- Muffler Assy Muffler AssyExhaust Pipe MufflerSeal Clamp DCA-400SSV- Fueltank Assy Fuel Tank AssyKEY Fuel TankCAP, Fuel Tank Fuel FilterDCA-400SSV- Enclosure #1 Assy Enclosure #1 AssyFront Frame BaseFloor Panel LiningDCA-400SSV- Enclosure #2 Assy COVER, Rear Frame Rear FrameLouver Panel Duct CoverDCA-400SSV- Enclosure #2 ASSY. Enclosure #2 ASSY.Hinge StaySTOPPER, Door StopperDCA-400SSV- Enclosure #3 Assy Enclosure #3 AssyDuct Splasher PanelSide Panel Side DoorDCA-400SSV- Enclosure #3 ASSY. 19A C3494409804 3875151304C3454303104 C3454303204DCA-400SSV- Rubber Seals Assy Rubber Seals Assy0228900825 02289013900228901075 0228901410DCA-400SSV- Nameplate and Decals Assy Nameplate and Decals AssyEngine & Radiator Group Name Plate AssyControl BOX Group Engine Operating Panel Group94 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Muffler Group Battery GroupName Plate and Decals Assy Fuel Tank GroupTerms and Conditions of Sale Parts DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Your Local Dealer is
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