Miller Electric CBI 801D manual Specifications, Ocv

Page 12

SECTION 3 − SPECIFICATIONS

Table 3-1. Welding Generator Specifications

Rated Output

 

Maximum

Maximum

Single-Phase

Weight

Welding

Open-Circuit

At 100%

Engine Speed

Auxiliary Power

 

 

Range

Voltage

 

 

Duty Cycle

(No Load)

While Welding

Net

Ship

 

(OCV)

 

 

 

 

 

 

 

800 Amperes

100 to 800

95 Volts DC

 

3 kVA/kW 60 Hz

2150 lbs.

2280 lbs.

 

1860 RPM

At 36 Volts DC

Amps DC

80 Volts DC

26 Amperes At 120 Volts

(975 kg)

(1034 kg)

 

 

Nominal

 

 

 

 

 

 

 

 

 

 

 

Conforms with NEMA EW1 (ANSI C87.1), “ELECTRIC ARC WELDING POWER SOURCES,” Class I (100).

47 in.

(1194 mm)

32 in.

(813 mm)

 

Inches

Millimeters

 

 

 

 

 

 

A

62-3/8

1584

 

 

 

B

50-1/2

1283

 

 

 

C

46-1/2

1181

 

 

 

D

36

914

 

 

 

E

28-3/16

716

 

 

 

F

13-3/4

349

 

 

 

G

9-3/4

248

 

 

 

H

6-1/8

156

 

 

 

J

29-7/8

759

 

 

 

K

1-1/16

27

 

 

 

72in.

(1829 mm)

21/32 in. (16.7 mm)

Dia. All Holes

A

B

C

E

D

 

 

F

 

 

G

K

J

H

ST-147 323-B

 

 

Figure 3-1. Overall Dimensions And Mounting Hole Locations

OM-166 941 Page 7

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Contents
OM-166 941C ProcessesDescription Per NsprWarranty Page Table of Contents − Maintenance − Troubleshooting− Electrical Diagrams − Parts List− Safety Rules for Operation of ARC Welding Power Source General PrecautionsIntroduction Burn PreventionFire and Explosion Prevention Compressed Gas Equipment User Responsibilities Leaving Equipment Unattended Rope Staging-Support ARC Welding Burn ProtectionShock Prevention Standards Booklet Index − Safety Precautions and Signal Words General Information and SafetySafety Safety Alert Symbol and Signal Words− Specifications OCV− Installation or Relocation Duty CycleDescription Exhaust Extension Installation Connecting the BatteryLifting Of Equipment Trailer MountingGround Equipment Grounding TerminalRated Weld Output Positive NegativeRemote Control Connections Remote Feeder AMPERAGE/VOLTAGE Output ContactorRemote 9 Receptacle Information And Connections Figures 4-2 Wire remote control cord directly to terminal strip Tion CWithin unit according to Section B Remote Terminal Strip 3T InformationAIR Compressor Connections Ether Starting AID OptionalPosure to Ether can seriously harm Your health− Auxiliary Power Power Output Electric Sparks can cause fireLOW Voltage and Frequency can dam- age electrical equipment GeneralAmperage and Voltage Adjustment Amperage & Voltage Adjustment− Operator Controls RUN Panel RemoteRemote Output Contactor Battery Magnetic Shutdown SwitchBroken Cooling Belt Shutdown Switch Fuel− Sequence of Operation ARC Rays can burn eyes and skin Noise can damage hearingFumes and Gases can seriously harm your health Shielded Metal ARC Welding SmawAuxiliary Power Operation AIR Carbon ARC Cutting and Gouging CAC-A TableAIR Compressor Operation Tables 7-2 Starting the EngineStopping the Engine Flow Of Free Air CFM Through Orifices Of Various DiametersMiscellaneous − Maintenance Deutz F4L912 Diesel Engine AIR Cleaner Service Table Air Cleaner ServiceBattery Replacement Procedure FUEL/WATER Separator and Sludge Drain PlugFuel/Water Separator Sludge Drain PlugMAINTENANCE-FREE Battery CHARG- ING Engine Speed Adjustments FigureGovernor Brush Replacement Ether Starting AID Optional Brushes and Slip Rings FigureRUN-IN Procedure Run-In Procedure Using Load Bank DiagramMoving Parts can cause severe injury Diagram 8-1. Load Bank Connections Run-In Procedure Using Resistance Grid Dia- gram− Troubleshooting Diagram 8-2. Resistance Grid ConnectionsBooster Battery Jump Starting Overload Protection Figure Moving Parts can cause serious personal injuryIncorrect Fuse can damage unit Circuit Breaker CB1 FigureTroubleshooting Tables 9-1 Thru Weld/Power TroubleshootingTrouble Probable Cause Remedy Auxiliary Power Troubleshooting Auxiliary Power Probable Cause Remedy TroubleEngine Troubleshooting Air Compressor TroubleshootingOM-166 941 − Electrical Diagrams Diagram 10-1. Circuit Diagram For Welding GeneratorSC-168 908-B − Parts List 11-266 Fig 1A. Main Assembly 073 FITTING, brs barbed M 3/16tbg x 1/4NPT 0456660009309 1B. Main Assembly 811 6563 62 21 22 15 141532480009309 18 17 16 Includes Item Panel, Front w/ComponentsPanel, Front w/Components -1A Item Panel, Lower Front w/Components Panel, Lower Front w/Components 1A Item Control Box -1A Item Generator -1B Item
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