Miller Electric CBI 801D manual Deutz F4L912 Diesel Engine

Page 29

OM-166 941 Page 24

DEUTZ F4L912 DIESEL ENGINE

See Engine Manual for complete engine care.

Give Engine Specification and Serial Number when ordering parts.

Figure

 

 

°C

°F

Check

 

+40

 

8-

 

 

 

daily.

 

+30

 

1.

 

 

30

Recommended Oil

. . . . . API Service Classification CD/CE

+20

 

+60

Air Filter Service . . . . . . 50 hours or less − see Owner’s Manual

Air Filter Element . . . . . MILLER 020 319, AC 302C, Donaldson P10-1222, Fleetguard AF437K, Fram CAK 253, Purolator AF-2030K

Engine Cooling

Avoid recirculation of air from hot air exit to blower intake.

Blower Belt . . . . . . . . . . . Deutz 223-5531, MILLER 064 690

Alternator Belt . . . . . . . . . Deutz 223-5179, MILLER 066 213

Compressor Belts (2) . . . Deutz 116-1683

Battery . . . . . . . . BCI Group 31

+

Cranking Performance at 0°F (-18°C) . . . . . . 815 Amps

Engine

Oil And Filter Change . . .

dirty conditions . . . 100 hours or less

+10

 

+40

 

20W-20

 

normal conditions . 125−150 hours

 

 

 

 

 

 

Engine RPM − No Load

Valve Clearance −Cold

Intake . . . . . 0.006 in (0.15 mm)

Maintenance

Oil Filter

MILLER 064 677, Deutz 117-4418,

0

 

+30

 

 

 

 

 

 

 

 

 

 

Fleetguard LF4056, Fram PH2842,

-10

 

 

 

 

 

 

 

Hastings P352 or FP352

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil Capacity

11.5 qt (11 L) or

-20

 

 

 

 

 

 

-10

 

 

10W

 

12 qt (11.4 L) with filter change

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Label

Fuel Capacity

. . . . . . . . . 30 gal (113.6 L)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel Grade .

. . . . . . . . . 1-D or 2-D Cetane No. 45 min.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Primary Fuel Filter/

 

 

 

 

 

 

Water Seperator . . . . . . . MILLER 062 342, Fleetguard FF194, Fram P1107

 

 

 

Secondary Fuel Filter . . . Deutz 117-4423, Fleetguard FF5018, Fram P4102

Diesel

MILLER 064 686

Fill filter with clean fuel before installing − read instructions on filter.

Weld/Power . . . . 1850

Exhaust . . . 0.006 in (0.15 mm)

Injectors . . . . . . . . . . . . . . MILLER 064 684, Deutz 223-3085

Nozzle . . . . . . . . . . . . . . . MILLER 064 685, Deutz 223-3086

Have only trained technician maintain injection pump and injectors. AIR, WATER, or GASOLINE will harm the injection system. If tank is run out of fuel or fuel filter is changed, bleeding of air is required.

Do NOT use ether.

Spark Arrestor Inspection And Service . . . . . . . . . . 250 operating hours − see Owner’s Manual

Optional

S-146 389-B

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Contents Processes OM-166 941CDescription Per NsprWarranty Page Table of Contents − Troubleshooting − Maintenance− Electrical Diagrams − Parts ListGeneral Precautions − Safety Rules for Operation of ARC Welding Power SourceIntroduction Burn PreventionCompressed Gas Equipment Fire and Explosion PreventionRope Staging-Support User ResponsibilitiesLeaving Equipment Unattended Shock Prevention ARC WeldingBurn Protection Standards Booklet Index General Information and Safety − Safety Precautions and Signal WordsSafety Safety Alert Symbol and Signal WordsOCV − SpecificationsDescription − Installation or RelocationDuty Cycle Connecting the Battery Exhaust Extension InstallationLifting Of Equipment Trailer MountingEquipment Grounding Terminal GroundPositive Negative Rated Weld OutputRemote 9 Receptacle Information And Connections Figures 4-2 Remote Control ConnectionsRemote Feeder AMPERAGE/VOLTAGE Output Contactor Tion C Wire remote control cord directly to terminal stripWithin unit according to Section B Remote Terminal Strip 3T InformationEther Starting AID Optional AIR Compressor ConnectionsPosure to Ether can seriously harm Your healthElectric Sparks can cause fire − Auxiliary Power Power OutputLOW Voltage and Frequency can dam- age electrical equipment General− Operator Controls Amperage and Voltage AdjustmentAmperage & Voltage Adjustment Remote Output Contactor RUNPanel Remote Magnetic Shutdown Switch BatteryBroken Cooling Belt Shutdown Switch FuelARC Rays can burn eyes and skin Noise can damage hearing − Sequence of OperationFumes and Gases can seriously harm your health Shielded Metal ARC Welding SmawAIR Carbon ARC Cutting and Gouging CAC-A Table Auxiliary Power OperationAIR Compressor Operation Tables 7-2 Starting the EngineFlow Of Free Air CFM Through Orifices Of Various Diameters Stopping the EngineMiscellaneous − Maintenance Deutz F4L912 Diesel Engine Air Cleaner Service AIR Cleaner Service TableFUEL/WATER Separator and Sludge Drain Plug Battery Replacement ProcedureFuel/Water Separator Sludge Drain PlugGovernor MAINTENANCE-FREE Battery CHARG- INGEngine Speed Adjustments Figure Brushes and Slip Rings Figure Brush Replacement Ether Starting AID OptionalMoving Parts can cause severe injury RUN-IN ProcedureRun-In Procedure Using Load Bank Diagram Run-In Procedure Using Resistance Grid Dia- gram Diagram 8-1. Load Bank ConnectionsBooster Battery Jump Starting − TroubleshootingDiagram 8-2. Resistance Grid Connections Moving Parts can cause serious personal injury Overload Protection FigureIncorrect Fuse can damage unit Circuit Breaker CB1 FigureTrouble Probable Cause Remedy Troubleshooting Tables 9-1 ThruWeld/Power Troubleshooting Auxiliary Power Probable Cause Remedy Trouble Auxiliary Power TroubleshootingEngine Troubleshooting Air Compressor TroubleshootingOM-166 941 Diagram 10-1. Circuit Diagram For Welding Generator − Electrical DiagramsSC-168 908-B 66 Fig − Parts List11-2 1A. Main Assembly 073 FITTING, brs barbed M 3/16tbg x 1/4NPT 0456660009309 1B. Main Assembly 6563 62 21 22 15 14 8111532480009309 Panel, Front w/Components 18 17 16 Includes ItemPanel, Front w/Components -1A Item Panel, Lower Front w/Components Panel, Lower Front w/Components 1A Item Control Box -1A Item Generator -1B Item

CBI 801D specifications

The Miller Electric CBI 801D is a robust and sophisticated multi-process welder, designed for maximum efficiency and versatility in various welding applications. This machine stands out due to its combination of advanced technology and user-friendly design, making it suitable for both seasoned professionals and those new to welding.

One of the key features of the CBI 801D is its ability to perform multiple welding processes, including MIG, TIG, and stick welding. This multi-functionality allows users to tackle a wide range of welding tasks, whether they are working on thin sheet metals or heavy fabrication. The seamless transition between processes is designed to enhance productivity and reduce downtime.

The CBI 801D is powered by Miller's innovative Auto-Set technology, which automatically adjusts the machine settings based on the material type and thickness. This feature simplifies the setup process, allowing welders to focus more on their work rather than on configuring the machine. Additionally, the user interface is designed for simplicity, featuring intuitive controls that are easy to navigate.

In terms of performance, the CBI 801D delivers impressive output, with a maximum welding output of 800 amps. This substantial power provides the capability to weld thicker materials with greater efficiency, making it an ideal choice for industrial applications. The built-in advanced cooling system ensures optimal performance during extended use, preventing overheating and maintaining consistent weld quality.

Durability is another hallmark of the Miller Electric CBI 801D. The machine is constructed with high-quality materials, providing resilience against tough working conditions. Its compact and portable design allows for easy transport to various job sites, while the built-in handles are designed for convenience.

Moreover, the CBI 801D features advanced digital readouts for real-time monitoring of welding parameters. This not only enhances precision but also allows welders to make necessary adjustments on the fly. The machine is also compatible with various accessories, which further expand its functionality and adaptability across different welding scenarios.

In summary, the Miller Electric CBI 801D is a powerful and versatile welding machine, offering multi-process capabilities, user-friendly features, and a robust design. Its combination of advanced technology and reliable performance makes it a top choice for professionals looking for efficiency and precision in their welding tasks. Whether for fabrication, repair, or maintenance, the CBI 801D proves to be an invaluable asset in any welding operation.
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