Miller Electric CBI 801D manual Control Box -1A Item

Page 53

Item

Dia.

Part

Description

Quantity

 

No.

Mkgs.

No.

 

 

 

 

Figure 11-4. Control Box (Fig 11-1A Item 65)

 

 

 

 

 

 

 

. . .

1 . . . .

. . . . . . . .

1186380009309

. . ENCLOSURE, control box

. . . 1

. . . 2 . . . .

T1 . . . .

0700700009309

. . TRANSFORMER, control

. . . 1

. . .

3 . . . . RC6 . . . .

. . . . . . 090 246

. . CONNECTOR w/PINS, (consisting of)

. . . 1

. . .

. . . . . . .

. . . . . . . . .

. . . . . . 079 535

. . . . CONNECTOR, circ pin push-in 14-18ga Amp 66359-6

. . . 16

. . .

4 . . . . RC7 . . . .

. . . . . . 047 637

. . CONNECTOR & SOCKETS, (consisting of)

. . . 1

. . .

. . . . . . .

. . . . . . . . .

. . . . . . 079 534

. . . . CONNECTOR, circ skt push-in 14-18ga Amp 66358-6

. . . 14

. . . 5 . . . . D1

. . . . . . 189 701

. . DIODE/CAPACITOR BOARD

. . . 1

. . .

6 . . . .

. . . . . . . .

1562370009309

. . BRACKET, holding

. . . 1

. . . 7 . . . .

1T

. . . . . . 098 828

. . BLOCK, term, 10A 10P

. . . 1

. . .

8 . . . .

. . . . . . . . .

. . . . . . 129 524

. . TERMINAL, frict .250 x .032 uninsul male

. . . 1

. . . 9 . . . .

. . . . . . . . .

. . . . . . 110 375

. . STAND-OFF SUPPORT, PC card No. 6 screw

. . . 8

. . . 10 . . . .

PC2 . . . .

. . . . . . 160 888

. . CIRCUIT CARD, voltage regulator

. . . 1

. . .

. . . . . .

PLG2 . . .

. . . . . . 168 071

. . CONNECTOR & SOCKETS, (consisting of)

. . . 1

. . .

. . . . . . .

. . . . . . . . .

. . . . . . 114 066

. . . . CONNECTOR, rect skt 20-14ga Amp 350536-1

. . . 9

. . . 11 . . . .

PC1 . . .

1337570009309

. . CIRCUIT CARD, field current regulator

. . . 1

. . .

. . . . . .

PLG1 . . .

. . . . . . 135 275

. . CONNECTOR & SOCKETS, (consisting of)

. . . 1

. . .

. . . . . . .

. . . . . . . . .

. . . . . . 114 066

. . . . CONNECTOR, rect skt 20-14ga Amp 350536-1

. . . 15

. . . 12 . . . .

CR1 . . . .

. . . . . . 044 588

. . RELAY, encl 12VDC 3PDT

. . . 1

. . . 13 . . . .

CR3 . . . .

. . . . . . 059 268

. . RELAY, encl 120VAC DPDT

. . . 1

. . . 14 . . . .

SR2 . . . .

. . . . . . 097 353

. . DIODE/SCR, bridge intg 2SCR 3 diodes

. . . 1

. . . 15 . . . .

MS1 . . . .

. . . . . . 118 072

. . SWITCH, magnetic shutdown 12VDC (consisting of)

. . . 1

. . . 16 . . . .

. F

. . . . . *048 317

. . . . FUSE, mintr gl 14A 32V

. . . 1

. . .

. . . . . . .

. . . . . . . . .

. . . . . . 045 852

. . CLIP, component .687dia mtg adh back

. . . 1

 

 

 

1

 

 

 

16

15

14

 

13

12

2

 

8

9

 

 

 

11

6

 

 

7

 

 

10

5

4

3

 

 

ST-800 489

Figure 11-4. Control Box

*Recommended Spare Parts.

BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.

OM-166 941 Page 48

Page 52 Page 54
Image 53
Page 52 Page 54
Contents Processes OM-166 941CDescription Per NsprWarranty Page Table of Contents − Troubleshooting − Maintenance− Electrical Diagrams − Parts ListGeneral Precautions − Safety Rules for Operation of ARC Welding Power SourceIntroduction Burn PreventionCompressed Gas Equipment Fire and Explosion PreventionRope Staging-Support User ResponsibilitiesLeaving Equipment Unattended Shock Prevention ARC WeldingBurn Protection Standards Booklet Index General Information and Safety − Safety Precautions and Signal WordsSafety Safety Alert Symbol and Signal WordsOCV − SpecificationsDescription − Installation or RelocationDuty Cycle Connecting the Battery Exhaust Extension InstallationLifting Of Equipment Trailer MountingEquipment Grounding Terminal GroundPositive Negative Rated Weld OutputRemote 9 Receptacle Information And Connections Figures 4-2 Remote Control ConnectionsRemote Feeder AMPERAGE/VOLTAGE Output Contactor Tion C Wire remote control cord directly to terminal stripWithin unit according to Section B Remote Terminal Strip 3T InformationEther Starting AID Optional AIR Compressor ConnectionsPosure to Ether can seriously harm Your healthElectric Sparks can cause fire − Auxiliary Power Power OutputLOW Voltage and Frequency can dam- age electrical equipment General− Operator Controls Amperage and Voltage AdjustmentAmperage & Voltage Adjustment Remote Output Contactor RUNPanel Remote Magnetic Shutdown Switch BatteryBroken Cooling Belt Shutdown Switch FuelARC Rays can burn eyes and skin Noise can damage hearing − Sequence of OperationFumes and Gases can seriously harm your health Shielded Metal ARC Welding SmawAIR Carbon ARC Cutting and Gouging CAC-A Table Auxiliary Power OperationAIR Compressor Operation Tables 7-2 Starting the EngineFlow Of Free Air CFM Through Orifices Of Various Diameters Stopping the EngineMiscellaneous − Maintenance Deutz F4L912 Diesel Engine Air Cleaner Service AIR Cleaner Service TableFUEL/WATER Separator and Sludge Drain Plug Battery Replacement ProcedureFuel/Water Separator Sludge Drain PlugGovernor MAINTENANCE-FREE Battery CHARG- INGEngine Speed Adjustments Figure Brushes and Slip Rings Figure Brush Replacement Ether Starting AID OptionalMoving Parts can cause severe injury RUN-IN ProcedureRun-In Procedure Using Load Bank Diagram Run-In Procedure Using Resistance Grid Dia- gram Diagram 8-1. Load Bank ConnectionsBooster Battery Jump Starting − TroubleshootingDiagram 8-2. Resistance Grid Connections Moving Parts can cause serious personal injury Overload Protection FigureIncorrect Fuse can damage unit Circuit Breaker CB1 FigureTrouble Probable Cause Remedy Troubleshooting Tables 9-1 ThruWeld/Power Troubleshooting Auxiliary Power Probable Cause Remedy Trouble Auxiliary Power TroubleshootingEngine Troubleshooting Air Compressor TroubleshootingOM-166 941 Diagram 10-1. Circuit Diagram For Welding Generator − Electrical DiagramsSC-168 908-B 66 Fig − Parts List11-2 1A. Main Assembly 073 FITTING, brs barbed M 3/16tbg x 1/4NPT 0456660009309 1B. Main Assembly 6563 62 21 22 15 14 8111532480009309 Panel, Front w/Components 18 17 16 Includes ItemPanel, Front w/Components -1A Item Panel, Lower Front w/Components Panel, Lower Front w/Components 1A Item Control Box -1A Item Generator -1B Item

CBI 801D specifications

The Miller Electric CBI 801D is a robust and sophisticated multi-process welder, designed for maximum efficiency and versatility in various welding applications. This machine stands out due to its combination of advanced technology and user-friendly design, making it suitable for both seasoned professionals and those new to welding.

One of the key features of the CBI 801D is its ability to perform multiple welding processes, including MIG, TIG, and stick welding. This multi-functionality allows users to tackle a wide range of welding tasks, whether they are working on thin sheet metals or heavy fabrication. The seamless transition between processes is designed to enhance productivity and reduce downtime.

The CBI 801D is powered by Miller's innovative Auto-Set technology, which automatically adjusts the machine settings based on the material type and thickness. This feature simplifies the setup process, allowing welders to focus more on their work rather than on configuring the machine. Additionally, the user interface is designed for simplicity, featuring intuitive controls that are easy to navigate.

In terms of performance, the CBI 801D delivers impressive output, with a maximum welding output of 800 amps. This substantial power provides the capability to weld thicker materials with greater efficiency, making it an ideal choice for industrial applications. The built-in advanced cooling system ensures optimal performance during extended use, preventing overheating and maintaining consistent weld quality.

Durability is another hallmark of the Miller Electric CBI 801D. The machine is constructed with high-quality materials, providing resilience against tough working conditions. Its compact and portable design allows for easy transport to various job sites, while the built-in handles are designed for convenience.

Moreover, the CBI 801D features advanced digital readouts for real-time monitoring of welding parameters. This not only enhances precision but also allows welders to make necessary adjustments on the fly. The machine is also compatible with various accessories, which further expand its functionality and adaptability across different welding scenarios.

In summary, the Miller Electric CBI 801D is a powerful and versatile welding machine, offering multi-process capabilities, user-friendly features, and a robust design. Its combination of advanced technology and reliable performance makes it a top choice for professionals looking for efficiency and precision in their welding tasks. Whether for fabrication, repair, or maintenance, the CBI 801D proves to be an invaluable asset in any welding operation.
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