Miller Electric CBI 801D manual 1A. Main Assembly

Page 44

 

Item

Dia.

Part

 

 

 

No.

Mkgs.

No.

Description

Quantity

 

 

 

 

Figure 11-1A. Main Assembly

 

 

 

 

 

 

 

. . .

1 . .

. . . . . . . . .

. . . . . . . . 134 834

. . HOSE, SAE .187 ID x .410 OD (order by ft)

. . . 4ft

. . .

2 . .

. . . . . . . . .

. . . . . . . . 131 123

. . SHIELD, heat upper

. . . 1

. . .

3 . .

. . . . . . . . .

. . . . . . . . 146 240

. . BRACKET, heat shield

. . . 2

. . .

4 . .

. . . . . . . . .

. 1063920009309

. . HOSE, air 43.000 3/4 swivel both ends

. . . 1

. . .

5 . .

. . . . . . . . .

. 0302390009309

. . FITTING, stl flrd conn fem 1/2tbg x 1/2NPT

. . . 1

. . .

6 . .

. . . . . . . . .

. 1261610009309

. . FITTING, pipe brs adapter 1/2NPT x M22 x 1.5

. . . 1

. . .

7 . .

. . . . . . . . .

. 1448660009309

. . SEAL, ring copper

. . . 2

. . .

8 . .

. . . . . . . . .

. 1448670009309

. . VALVE, control air

. . . 1

. . .

9 . .

. . . . . . . . .

. 1448320009309

. . FITTING, pipe brs adapter 1/2fem NPT x M22 x 1.5

. . . 1

. . . 10 . .

. . . . . . . . .

. . . . . . . . 602 904

. . FITTING, pipe stl elb st .500NPT

. . . 1

. . . 11 . .

. . . . . . . . .

. . . . . . . . 010 917

. . HANGER, minerallic No. 0

. . . 3

. . . 12 . .

. . . . . . . . .

. 1224390009309

. . AIR LINE, tank to exit

. . . 1

. . . 13 . .

. . . . . . . . .

. . . . . . . . 138 098

. . HOSE, sst brd 20.750 lg 3/4NPT M ftg x 3/4NPT M INV

 

 

 

 

 

(same as Item 5 Fig 11-1B)

. . . 1

. . . 14 . .

. Shunt .

. . . . . . . . 072 426

. . SHUNT, meter 50MV 1000A

. . . 1

. . . 15 . .

. . . . . . . . .

. . . . . . . . 025 248

. . STAND-OFF, insul .250-20 x 1.250 lg

. . . 3

. . . 16 . .

. . . . . . . . .

14172390009309

. . FIREWALL, top

. . . 1

. . . 17 . .

PLG7,12

. . . . . . . . 047 636

. . CONNECTOR & PINS, (consisting of)

. . . 2

. . . . . . . .

. . . . . . . . .

. . . . . . . . 079 535

. . . . CONNECTOR, circ pin push-in 14-18ga Amp 66359-6

. . . 14

. . . 18 . .

. . . . . . . . .

. . . . . . . . 143 922

. . CONNECTOR, circ clamp str rlf sz 17-20 Amp 206070-3

. . . 2

. . . 19 . .

. . T2 . . .

. 1479850009309

. . TRANSFORMER, control (consisting of)

. . . 1

. . . . . . . .

. . RC8 . .

. . . . . . . . 167 640

. . . . CONNECTOR & PINS, (consisting of)

. . . 1

. . . . . . . .

. . . . . . . . .

. . . . . . . . 113 633

. . . . . . CONNECTOR, rect pin 20-14ga Amp 350218-1

. . . 4

. . . . . . . .

. PLG8 .

. . . . . . . . 136 810

. . CONNECTOR & SOCKETS, (consisting of)

. . . 1

. . . . . . . .

. . . . . . . . .

. . . . . . . . 114 066

. . . . CONNECTOR, rect skt 20-14ga Amp 350536-1

. . . 4

. . . 20 . .

. . Z1 . . .

. 1290740009880

. . REACTOR

. . . 1

. . . 21 . .

. . . . . . . . .

. 1107430009309

. . FITTING, stl flrd conn M 1/2tbg x .750-16

. . . 1

. . . 22 . .

. . . . . . . . .

. 1551670009309

. . UPRIGHT, center

. . . 1

. . . . . . . .

. . . . . . . . .

. . . . . . . . 601 965

. . SCREW, .375-16 x 1.000hexhd

. . . 2

. . . 23 . .

. . . . . . . . .

. . . . . . . . 017 479

. . SEAL, weather lift eye

. . . 2

. . . 24 . .

. . . . . . . . .

. 1551680009309

. . UPRIGHT, rear

. . . 1

. . . 25 . .

. . . . . . . . .

. . . . . . . . 108 081

. . TERMINAL PROTECTOR, battery post mtg

. . . 2

. . . 26 . .

. . . . . . . . .

. . . . . . . . 134 456

. . CABLE, bat neg

. . . 1

. . . 27 . .

. . . . . . . . .

. 1186440009309

. . HOLD DOWN, battery

. . . 1

. . . 28 . .

. . . . . . . . .

. . . . . . . . 032 452

. . CABLE, bat pos

. . . 1

. . . 29 . .

. . BAT . .

. . . . . . . . 012 724

. . BATTERY, stor 12V 550crk 165RSV

. . . 1

. . . . . . . .

. . . . . . . . .

. 1448270009309 . . INSULATOR ASSEMBLY, battery

. . . 1

. . . 30 . .

. . . . . . . . .

. . . . . . . . 010 460

. . STUD, stl .312-18

. . . 1

. . . 31 . .

. CR2,4 .

. . . . . . . . 090 104

. . RELAY, encl 12VDC SPST

. . . 2

. . . . . . . .

PLG9,10

. . . . . . . . 148 850

. . SOCKET, relay 5 pin

. . . 2

. . . 32 . .

. . . . . . . . .

. . . . . . . . 601 851

. . NUT, stl slf lkg hex reg .625-18

. . . 4

. . . 33 . .

. . . . . . . . .

. 1169780009309

. . BASE

. . . 1

. . . 34 . .

. . . . . . . . .

. . . . . . . . 083 553

. . BASE, filter fuel w/adapter

. . . 1

. . . 35 . .

. . . . . . . . .

. . . . . . . . 145 281

. . FITTING, hose brs barb elb M 3/8tbg x 1/4NPT

. . . 2

. . . 36 . .

. . . . . . . . .

. . . . . . . . 099 542

. . CLAMP, hose .645-.828clp dia

. . . 3

. . . 37 . .

. . . . . . . . .

. . . . . . . . 134 836

. . HOSE, SAE .375 ID x .620 OD (order by ft)

. . . 7ft

. . . . . . . .

. . . . . . . . .

. . . . . . . . 023 562

. . CLAMP, hose .312-.875clp dia

. . . 2

. . . 38 . .

. . . . . . . . .

. . . . . . . . 117 227

. . BRACKET, mtg fuel filter

. . . 1

. . . 39 . .

. . . . . . . . .

. . . . . . . *062 342

. . SEPARATOR, fuel filter & water

. . . 1

. . . 40 . .

. . . . . . . . .

. . . . . . . . 089 120

. . CLAMP, hose .375-.450clp dia

. . . 1

. . . 41 . .

. . . . . . . . .

. . . . . . . . 073 433

. . FITTING, brs barbed M 3/16tbg x 1/4NPT

. . . 2

. . . 42 . .

. . . . . . . . .

. 1194860009309

. . TUBE, pick-up fuel

. . . 2

. . . 43 . .

. . 2T . . .

. . . . . . . . 163 656

. . BLOCK, term 65A 12P

. . . 1

. . . 44 . .

. . . . . . . . .

. 0570560009309

. . BRACKET, mtg term strip

. . . 1

. . . 45 . .

. . . . . . . . .

. . . . . . . . 081 646

. . FITTING, brs barbed M 3/8tbg x 1/4NPT

. . . 1

. . . 46 . .

. . . . . . . . .

. . . . . . . . 146 357

. . SENDER, fuel gauge 11.000 deep

. . . 1

. . . 47 . .

. . . . . . . . .

. . . . . . . . 121 823

. . LABEL, warning do not lift from this end

. . . 1

. . . 48 . .

. . . . . . . . .

. . . . . . . . 010 678

. . FITTING, pipe brs elb st 1/4NPT LH

. . . 1

OM-166 941 Page 39

Page 43 Page 45
Image 44
Page 43 Page 45
Contents OM-166 941C ProcessesDescription Per NsprWarranty Page Table of Contents − Maintenance − Troubleshooting− Electrical Diagrams − Parts List− Safety Rules for Operation of ARC Welding Power Source General PrecautionsIntroduction Burn PreventionFire and Explosion Prevention Compressed Gas EquipmentRope Staging-Support User ResponsibilitiesLeaving Equipment Unattended Shock Prevention ARC WeldingBurn Protection Standards Booklet Index − Safety Precautions and Signal Words General Information and SafetySafety Safety Alert Symbol and Signal Words− Specifications OCVDescription − Installation or RelocationDuty Cycle Exhaust Extension Installation Connecting the BatteryLifting Of Equipment Trailer MountingGround Equipment Grounding TerminalRated Weld Output Positive NegativeRemote 9 Receptacle Information And Connections Figures 4-2 Remote Control ConnectionsRemote Feeder AMPERAGE/VOLTAGE Output Contactor Wire remote control cord directly to terminal strip Tion CWithin unit according to Section B Remote Terminal Strip 3T InformationAIR Compressor Connections Ether Starting AID OptionalPosure to Ether can seriously harm Your health− Auxiliary Power Power Output Electric Sparks can cause fireLOW Voltage and Frequency can dam- age electrical equipment General− Operator Controls Amperage and Voltage AdjustmentAmperage & Voltage Adjustment Remote Output Contactor RUNPanel Remote Battery Magnetic Shutdown SwitchBroken Cooling Belt Shutdown Switch Fuel− Sequence of Operation ARC Rays can burn eyes and skin Noise can damage hearingFumes and Gases can seriously harm your health Shielded Metal ARC Welding SmawAuxiliary Power Operation AIR Carbon ARC Cutting and Gouging CAC-A TableAIR Compressor Operation Tables 7-2 Starting the EngineStopping the Engine Flow Of Free Air CFM Through Orifices Of Various DiametersMiscellaneous − Maintenance Deutz F4L912 Diesel Engine AIR Cleaner Service Table Air Cleaner ServiceBattery Replacement Procedure FUEL/WATER Separator and Sludge Drain PlugFuel/Water Separator Sludge Drain PlugGovernor MAINTENANCE-FREE Battery CHARG- INGEngine Speed Adjustments Figure Brush Replacement Ether Starting AID Optional Brushes and Slip Rings FigureMoving Parts can cause severe injury RUN-IN ProcedureRun-In Procedure Using Load Bank Diagram Diagram 8-1. Load Bank Connections Run-In Procedure Using Resistance Grid Dia- gramBooster Battery Jump Starting − TroubleshootingDiagram 8-2. Resistance Grid Connections Overload Protection Figure Moving Parts can cause serious personal injuryIncorrect Fuse can damage unit Circuit Breaker CB1 FigureTrouble Probable Cause Remedy Troubleshooting Tables 9-1 ThruWeld/Power Troubleshooting Auxiliary Power Troubleshooting Auxiliary Power Probable Cause Remedy TroubleEngine Troubleshooting Air Compressor TroubleshootingOM-166 941 − Electrical Diagrams Diagram 10-1. Circuit Diagram For Welding GeneratorSC-168 908-B 66 Fig − Parts List11-2 1A. Main Assembly 073 FITTING, brs barbed M 3/16tbg x 1/4NPT 0456660009309 1B. Main Assembly 811 6563 62 21 22 15 141532480009309 18 17 16 Includes Item Panel, Front w/ComponentsPanel, Front w/Components -1A Item Panel, Lower Front w/Components Panel, Lower Front w/Components 1A Item Control Box -1A Item Generator -1B Item

CBI 801D specifications

The Miller Electric CBI 801D is a robust and sophisticated multi-process welder, designed for maximum efficiency and versatility in various welding applications. This machine stands out due to its combination of advanced technology and user-friendly design, making it suitable for both seasoned professionals and those new to welding.

One of the key features of the CBI 801D is its ability to perform multiple welding processes, including MIG, TIG, and stick welding. This multi-functionality allows users to tackle a wide range of welding tasks, whether they are working on thin sheet metals or heavy fabrication. The seamless transition between processes is designed to enhance productivity and reduce downtime.

The CBI 801D is powered by Miller's innovative Auto-Set technology, which automatically adjusts the machine settings based on the material type and thickness. This feature simplifies the setup process, allowing welders to focus more on their work rather than on configuring the machine. Additionally, the user interface is designed for simplicity, featuring intuitive controls that are easy to navigate.

In terms of performance, the CBI 801D delivers impressive output, with a maximum welding output of 800 amps. This substantial power provides the capability to weld thicker materials with greater efficiency, making it an ideal choice for industrial applications. The built-in advanced cooling system ensures optimal performance during extended use, preventing overheating and maintaining consistent weld quality.

Durability is another hallmark of the Miller Electric CBI 801D. The machine is constructed with high-quality materials, providing resilience against tough working conditions. Its compact and portable design allows for easy transport to various job sites, while the built-in handles are designed for convenience.

Moreover, the CBI 801D features advanced digital readouts for real-time monitoring of welding parameters. This not only enhances precision but also allows welders to make necessary adjustments on the fly. The machine is also compatible with various accessories, which further expand its functionality and adaptability across different welding scenarios.

In summary, the Miller Electric CBI 801D is a powerful and versatile welding machine, offering multi-process capabilities, user-friendly features, and a robust design. Its combination of advanced technology and reliable performance makes it a top choice for professionals looking for efficiency and precision in their welding tasks. Whether for fabrication, repair, or maintenance, the CBI 801D proves to be an invaluable asset in any welding operation.
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