Miller Electric CBI 801D manual FITTING, brs barbed M 3/16tbg x 1/4NPT 0456660009309

Page 45

Item

Dia.

Part

 

 

No.

Mkgs.

No.

Description

Quantity

 

 

 

Figure 11-1A. Main Assembly (Continued)

 

 

 

 

 

 

. . . 49 . . .

. . . . . . . .

. . . . . . . . 073 433

. . FITTING, brs barbed M 3/16tbg x 1/4NPT

. . . 1

. . . 50 . . .

. . . . . . . .

. 0456660009309

. . LATCH, door snap

. . . 2

. . . 51 . . .

. . . . . . . .

. 1187900009309

. . ANGLE, strain relief

. . . 1

. . . 52 . . .

. . . . . . . .

. . . . . . . . 010 914

. . HANGER, minerallic No. 5

. . . 1

. . . 53 . . .

. . . . . . . .

. . . . . . . . 087 341

. . BUMPER, door 1.000 OD x .750 high

. . . 6

. . . 54 . . .

. . . . . . . .

. 1551660009309

. . UPRIGHT, front

. . . 1

. . . . . . . . .

. . . . . . . .

. . . . . . . . 121 699

. . SPACER, cover

. . . 3

. . . . . . . . .

. . . . . . . .

. . . . . . . . 601 965

. . SCREW, .375-16 x 1.000hexhd (used on fuel filter bracket also) . 4

. . . . . . . . .

. . . . . . . .

. . . . . . . . 602 213

. . WASHER, lock stl split .375 (used on fuel filter bracket also) . .

. . . 4

. . . . . . . . .

. . . . . . . .

. . . . . . . . 601 871

. . NUT, stl hex jam .375-16 (used on fuel filter bracket also) . . . .

. . . 4

. . . 55 . . .

. . . . . . . .

. 1311880009309

. . FRAME, mtg reactor

. . . 1

. . . . . . . . .

. . . . . . . .

. . . . . . . . 007 025

. . SCREW, cap stl hexhd .625-11 x 1.250

. . . 4

. . . . . . . . .

. . . . . . . .

. . . . . . . . 602 218

. . WASHER, lock stl split .625

. . . 4

. . . . . . . . .

. . . . . . . .

. . . . . . . . 085 980

. . NUT, stl hex full fnsh .625-11

. . . 4

. . . 56 . . .

. . . . . . . .

. 1311270009309

. . BRACKET, rect RH

. . . 1

. . . 57 . . .

. SR3 . .

. . . . . . . . 142 507

. . RECTIFIER, si 3ph 450A

. . . 3

. . . . . . . . .

. . . . . . . .

. 1448180009309 . . BUS BAR, rectifier AC to AC

. . . 6

. . . 58 . . .

. . . . . . . .

. . . . . . . . 030 170

. . BUSHING, snap-in nyl .750 ID x 1.000mtg hole

. . . 1

. . . 59 . . .

RC12 .

. . . . . . . . 047 637

. . CONNECTOR & SOCKETS, (consisting of)

. . . 1

. . . . . . . . .

. . . . . . . .

. . . . . . . . 079 534

. . . . CONNECTOR, circ skt push-in 14-18ga Amp 66358-6

. . . 14

. . . 60 . . .

. . . . . . . .

. 1215410009309

. . BRACKET, rect LH

. . . 1

. . . 61 . . .

. . . . . . . .

. . . . . . . . 026 947

. . STAND-OFF, insul .250-20 x 1.000 lg

. . . 2

. . . 62 . . .

. . . . . . . .

. 1376100009309

. . BUS BAR, neg term to rectifier

. . . 1

. . . 63 . . .

. . . . . . . .

. . . . . . . . 079 739

. . CONNECTOR, circ clamp str rlf sz 17-20 Amp 206322-2

. . . 2

. . . 64 . . .

PLG6 .

. . . . . . . . 048 598

. . CONNECTOR & SOCKETS, (consisting of)

. . . 1

. . . . . . . . .

. . . . . . . .

. . . . . . . . 079 534

. . . . CONNECTOR, circ skt push-in 14-18ga Amp 66358-6

. . . 16

. . . 65 . . .

. . . . . . . .

. . . . . . . . Fig 11-4

. . CONTROL BOX

. . . 1

. . . 66 . . .

. . . . . . . .

. . . . . . . . Fig 11-3

. . PANEL, lower front w/components

. . . 1

. . . 67 . . .

. . . . . . . .

. . . . . . . . 122 354

. . GUARD, splash fuel

. . . 1

. . . 68 . . .

. . . . . . . .

. . . . . . . . 107 343

. . GROMMET, rbr neck filter fuel

. . . 1

. . . 69 . . .

. . . . . . . .

. 0240350009309

. . CAP, tank fuel

. . . 1

. . . 70 . . .

. . . . . . . .

. 1448230010202

. . DOOR, front lower RH

. . . 1

. . . 71 . . .

. . . . . . . .

. . . . . . . . 147 911

. . PLATE, ident diesel fuel only

. . . 1

. . . 72 . . .

. . . . . . . .

. . . . . . . . 134 792

. . LABEL, warning general precautionary

. . . 1

. . . 73 . . .

. . . . . . . .

. 1448210009309

. . WINDOW, door lower

. . . 1

. . . . . . . . .

. . . . . . . .

. 1448220009309 . . FRAME, support window

. . . 1

. . . 74 . . .

. . . . . . . .

+1292260010202

. . DOOR, front lower

. . . 1

. . . 75 . . .

. . . . . . . .

. . . . . . . . Fig 11-2

. . PANEL, front w/components

. . . 1

. . . 76 . . .

. . . . . . . .

. . . . . . . . 131 125

. . SHIELD, heat lower LH

. . . 1

. . . 77 . . .

. . . . . . . .

. . . . . . . . 131 124

. . SHIELD, heat lower RH

. . . 1

. . . 78 . . .

. . . . . . . .

. 1312430009309

. . BUS BAR, pos term to rectifier

. . . 1

. . . 79 . . .

. . . . . . . .

. 1317500009309

. . BUS BAR, shunt

. . . 1

. . . . . . . . .

. . . . . . . .

. . . . . . . . 120 188

. . LABEL, warning electric shock

. . . 1

. . . . . . . . .

. . . . . . . .

. . . . . . . . 136 615

. . LABEL, caution refer to Owner’s Manual

. . . 1

. . . . . . . . .

. . . . . . . .

. . . . . . . . 164 617

. . CLIP, wiring straight

. . . 2

. . . . . . . . .

. . . . . . . .

. . . . . . . . 164 616

. . CLIP, wiring offset

. . . 1

. . . . . . . . .

. . . . . . . .

. . . . . . . . 135 784

. . CLIP, conduit convoluted 3/4 in 6.35mm mtg hole

. . . 3

. . . . . . . . .

. . . . . . . .

. . . . . . . . 149 616

. . CLAMP, stl cush .187dia x .344mtg hole

. . . 1

. . . . . . . . .

. . . . . . . .

. . . . . . . . 010 021

. . CLAMP, stl cush .562dia x .343mtg hole

. . . 1

. . . . . . . . .

. . . . . . . .

. . . . . . . . 034 116

. . CLAMP, stl cush .625dia x .468mtg hole

. . . 2

. . . . . . . . .

. . . . . . . .

. . . . . . . . 010 014

. . CLAMP, stl cush .750dia x .203mtg hole

. . . 4

. . . . . . . . .

. . . . . . . .

. . . . . . . . 020 279

. . CLAMP, stl cush .750dia x .281mtg hole

. . . 2

. . . . . . . . .

. . . . . . . .

. . . . . . . . 127 854

. . CLAMP, stl cush 1.312dia x .343mtg hole

. . . 2

. . . . . . . . .

. . . . . . . .

. . . . . . . . 089 256

. . CLAMP, stl cush 1.750dia x .531mtg hole

. . . 1

. . . . . . . . .

. . . . . . . .

. . . . . . . . 010 143

. . CLAMP, nyl .375 clamp dia

. . . 2

*Recommended Spare Parts.

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.

OM-166 941 Page 40

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Contents Processes OM-166 941CDescription Per NsprWarranty Page Table of Contents − Troubleshooting − Maintenance− Electrical Diagrams − Parts ListGeneral Precautions − Safety Rules for Operation of ARC Welding Power SourceIntroduction Burn PreventionCompressed Gas Equipment Fire and Explosion PreventionUser Responsibilities Leaving Equipment UnattendedRope Staging-Support ARC Welding Burn ProtectionShock Prevention Standards Booklet Index General Information and Safety − Safety Precautions and Signal WordsSafety Safety Alert Symbol and Signal WordsOCV − Specifications− Installation or Relocation Duty CycleDescription Connecting the Battery Exhaust Extension InstallationLifting Of Equipment Trailer MountingEquipment Grounding Terminal GroundPositive Negative Rated Weld OutputRemote Control Connections Remote Feeder AMPERAGE/VOLTAGE Output ContactorRemote 9 Receptacle Information And Connections Figures 4-2 Tion C Wire remote control cord directly to terminal stripWithin unit according to Section B Remote Terminal Strip 3T InformationEther Starting AID Optional AIR Compressor ConnectionsPosure to Ether can seriously harm Your healthElectric Sparks can cause fire − Auxiliary Power Power OutputLOW Voltage and Frequency can dam- age electrical equipment GeneralAmperage and Voltage Adjustment Amperage & Voltage Adjustment− Operator Controls RUN Panel RemoteRemote Output Contactor Magnetic Shutdown Switch BatteryBroken Cooling Belt Shutdown Switch FuelARC Rays can burn eyes and skin Noise can damage hearing − Sequence of OperationFumes and Gases can seriously harm your health Shielded Metal ARC Welding SmawAIR Carbon ARC Cutting and Gouging CAC-A Table Auxiliary Power OperationAIR Compressor Operation Tables 7-2 Starting the EngineFlow Of Free Air CFM Through Orifices Of Various Diameters Stopping the EngineMiscellaneous − Maintenance Deutz F4L912 Diesel Engine Air Cleaner Service AIR Cleaner Service TableFUEL/WATER Separator and Sludge Drain Plug Battery Replacement ProcedureFuel/Water Separator Sludge Drain PlugMAINTENANCE-FREE Battery CHARG- ING Engine Speed Adjustments FigureGovernor Brushes and Slip Rings Figure Brush Replacement Ether Starting AID OptionalRUN-IN Procedure Run-In Procedure Using Load Bank DiagramMoving Parts can cause severe injury Run-In Procedure Using Resistance Grid Dia- gram Diagram 8-1. Load Bank Connections− Troubleshooting Diagram 8-2. Resistance Grid ConnectionsBooster Battery Jump Starting Moving Parts can cause serious personal injury Overload Protection FigureIncorrect Fuse can damage unit Circuit Breaker CB1 FigureTroubleshooting Tables 9-1 Thru Weld/Power TroubleshootingTrouble Probable Cause Remedy Auxiliary Power Probable Cause Remedy Trouble Auxiliary Power TroubleshootingEngine Troubleshooting Air Compressor TroubleshootingOM-166 941 Diagram 10-1. Circuit Diagram For Welding Generator − Electrical DiagramsSC-168 908-B − Parts List 11-266 Fig 1A. Main Assembly 073 FITTING, brs barbed M 3/16tbg x 1/4NPT 0456660009309 1B. Main Assembly 6563 62 21 22 15 14 8111532480009309 Panel, Front w/Components 18 17 16 Includes ItemPanel, Front w/Components -1A Item Panel, Lower Front w/Components Panel, Lower Front w/Components 1A Item Control Box -1A Item Generator -1B Item

CBI 801D specifications

The Miller Electric CBI 801D is a robust and sophisticated multi-process welder, designed for maximum efficiency and versatility in various welding applications. This machine stands out due to its combination of advanced technology and user-friendly design, making it suitable for both seasoned professionals and those new to welding.

One of the key features of the CBI 801D is its ability to perform multiple welding processes, including MIG, TIG, and stick welding. This multi-functionality allows users to tackle a wide range of welding tasks, whether they are working on thin sheet metals or heavy fabrication. The seamless transition between processes is designed to enhance productivity and reduce downtime.

The CBI 801D is powered by Miller's innovative Auto-Set technology, which automatically adjusts the machine settings based on the material type and thickness. This feature simplifies the setup process, allowing welders to focus more on their work rather than on configuring the machine. Additionally, the user interface is designed for simplicity, featuring intuitive controls that are easy to navigate.

In terms of performance, the CBI 801D delivers impressive output, with a maximum welding output of 800 amps. This substantial power provides the capability to weld thicker materials with greater efficiency, making it an ideal choice for industrial applications. The built-in advanced cooling system ensures optimal performance during extended use, preventing overheating and maintaining consistent weld quality.

Durability is another hallmark of the Miller Electric CBI 801D. The machine is constructed with high-quality materials, providing resilience against tough working conditions. Its compact and portable design allows for easy transport to various job sites, while the built-in handles are designed for convenience.

Moreover, the CBI 801D features advanced digital readouts for real-time monitoring of welding parameters. This not only enhances precision but also allows welders to make necessary adjustments on the fly. The machine is also compatible with various accessories, which further expand its functionality and adaptability across different welding scenarios.

In summary, the Miller Electric CBI 801D is a powerful and versatile welding machine, offering multi-process capabilities, user-friendly features, and a robust design. Its combination of advanced technology and reliable performance makes it a top choice for professionals looking for efficiency and precision in their welding tasks. Whether for fabrication, repair, or maintenance, the CBI 801D proves to be an invaluable asset in any welding operation.
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