Miller Electric
CBI 801D
manual
Panel, Lower Front w/Components
Troubleshooting
Specification
Install
Parts list
Electrical Diagrams
Connecting the Battery
Warranty
Maintenance
1A. Main Assembly
Battery
Page 51
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9
2
1
8
7
10
11
6
4
5
3
12 13
14
10
15 16
31
1
30
17
27
28
29
18
26
19
20
23
22
21
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24
ST-147
320-F
Figure
11-3.
Panel, Lower Front w/Components
OM-166
941 Page 46
Page 50
Page 52
Image 51
Page 50
Page 52
Contents
Per Nspr
OM-166 941C
Processes
Description
Warranty
Page
Table of Contents
− Parts List
− Maintenance
− Troubleshooting
− Electrical Diagrams
Burn Prevention
− Safety Rules for Operation of ARC Welding Power Source
General Precautions
Introduction
Compressed Gas Equipment
Fire and Explosion Prevention
User Responsibilities
Leaving Equipment Unattended
Rope Staging-Support
ARC Welding
Burn Protection
Shock Prevention
Standards Booklet Index
Safety Alert Symbol and Signal Words
− Safety Precautions and Signal Words
General Information and Safety
Safety
OCV
− Specifications
− Installation or Relocation
Duty Cycle
Description
Trailer Mounting
Exhaust Extension Installation
Connecting the Battery
Lifting Of Equipment
Equipment Grounding Terminal
Ground
Positive Negative
Rated Weld Output
Remote Control Connections
Remote Feeder AMPERAGE/VOLTAGE Output Contactor
Remote 9 Receptacle Information And Connections Figures 4-2
Remote Terminal Strip 3T Information
Wire remote control cord directly to terminal strip
Tion C
Within unit according to Section B
Your health
AIR Compressor Connections
Ether Starting AID Optional
Posure to Ether can seriously harm
General
− Auxiliary Power Power Output
Electric Sparks can cause fire
LOW Voltage and Frequency can dam- age electrical equipment
Amperage and Voltage Adjustment
Amperage & Voltage Adjustment
− Operator Controls
RUN
Panel Remote
Remote Output Contactor
Fuel
Battery
Magnetic Shutdown Switch
Broken Cooling Belt Shutdown Switch
Shielded Metal ARC Welding Smaw
− Sequence of Operation
ARC Rays can burn eyes and skin Noise can damage hearing
Fumes and Gases can seriously harm your health
Starting the Engine
Auxiliary Power Operation
AIR Carbon ARC Cutting and Gouging CAC-A Table
AIR Compressor Operation Tables 7-2
Flow Of Free Air CFM Through Orifices Of Various Diameters
Stopping the Engine
Miscellaneous
− Maintenance
Deutz F4L912 Diesel Engine
Air Cleaner Service
AIR Cleaner Service Table
Sludge Drain Plug
Battery Replacement Procedure
FUEL/WATER Separator and Sludge Drain Plug
Fuel/Water Separator
MAINTENANCE-FREE Battery CHARG- ING
Engine Speed Adjustments Figure
Governor
Brushes and Slip Rings Figure
Brush Replacement Ether Starting AID Optional
RUN-IN Procedure
Run-In Procedure Using Load Bank Diagram
Moving Parts can cause severe injury
Run-In Procedure Using Resistance Grid Dia- gram
Diagram 8-1. Load Bank Connections
− Troubleshooting
Diagram 8-2. Resistance Grid Connections
Booster Battery Jump Starting
Circuit Breaker CB1 Figure
Overload Protection Figure
Moving Parts can cause serious personal injury
Incorrect Fuse can damage unit
Troubleshooting Tables 9-1 Thru
Weld/Power Troubleshooting
Trouble Probable Cause Remedy
Air Compressor Troubleshooting
Auxiliary Power Troubleshooting
Auxiliary Power Probable Cause Remedy Trouble
Engine Troubleshooting
OM-166 941
Diagram 10-1. Circuit Diagram For Welding Generator
− Electrical Diagrams
SC-168 908-B
− Parts List
11-2
66 Fig
1A. Main Assembly
073 FITTING, brs barbed M 3/16tbg x 1/4NPT 0456660009309
1B. Main Assembly
6563 62 21 22 15 14
811
1532480009309
Panel, Front w/Components
18 17 16 Includes Item
Panel, Front w/Components -1A Item
Panel, Lower Front w/Components
Panel, Lower Front w/Components 1A Item
Control Box -1A Item
Generator -1B Item
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Contents