Miller Electric CBI 801D manual 1B. Main Assembly

Page 46

 

Item

Dia.

Part

 

 

 

No.

Mkgs.

No.

Description

Quantity

 

 

 

 

Figure 11-1B. Main Assembly

 

 

 

 

 

 

 

. . .

1 . . .

. . . . . . . .

. 1448720009309

. . BAFFLE, air upper

. . . 1

. . .

2 . . .

. . . . . . . .

. . . . . . . . 006 086

. . BLANK, snap-in 1.500mtg hole

. . . 1

. . .

3 . . .

. . . . . . . .

. . . . . . . . . . . . . . . . .

. . See engine manual for replacement parts

 

. . .

4 . . .

. . . . . . . .

. 1448200009309

. . BRACKET, mtg air line to alternator

. . . 1

. . .

5 . . .

. . . . . . . .

. . . . . . . . 138 098

. . HOSE, sst brd 20.750 lg 3/4NPT M ftg x 3/4NPT M INV

 

 

 

 

 

(same as Item 13 Fig 11-1A)

. . . 1

. . .

6 . . .

. . . . . . . .

. . . . . . . . 192 197

. . BRACKET, mounting

. . . 1

. . .

7 . . .

. . . . . . . .

. 1187060009309

. . AIR LINE, tank to exit

. . . 1

. . .

8 . . .

. . . . . . . .

. . . . . . . . 023 313

. . CLAMP, hose 3.250-3.000clp dia

. . . 1

. . .

9 . . .

. . . . . . . .

. . . . . . . . 162 625

. . HOSE, air cleaner

. . . 1

. . . 10 . . .

. . . . . . . .

. . . . . . . . 010 863

. . CLAMP, hose 2.062-3.000clp dia

. . . 5

. . . 11 . . .

. . . . . . . .

. 1626660009309

. . TUBING, air cleaner intake

. . . 1

. . . 12 . . .

. . . . . . . .

. . . . . . . . 073 655

. . FITTING, pipe brs nipple hex 1/8NPT

. . . 1

. . . 13 . . .

. S11 . .

. . . . . . . . 118 067

. . SWITCH, vacuum air flow

. . . 1

. . . 14 . . .

. . . . . . . .

. 1371640009309

. . HOSE, air input

. . . 1

. . . 15 . . .

. . . . . . . .

. . . . . . . . 010 497

. . CLAMP, hose .750 − 1.750clp dia

. . . 3

. . . 16 . . .

. . . . . . . .

. 1183490009309

. . AIR LINE, compressor to tank

. . . 1

. . . 17 . . .

. . . . . . . .

. 1448300009309

. . FITTING, pipe brs adapter M 3/4NPSM x 26mm x 1.5

. . . 2

. . . 18 . . .

. . . . . . . .

. 1448310009309

. . SEAL, ring copper

. . . 2

. . . 19 . . .

. . . . . . . .

. 1371790009309

. . AIR COMPRESSOR, 300cc

. . . 1

. . . 20 . . .

. . . . . . . .

. 1261620009309

. . SHIELD, heat compressor

. . . 1

. . . 21 . . .

. . . . . . . .

. . . . . . . . 151 734

. . ENGINE, Deutz dsl elec

. . . 1

. . .

. . . . . .

. . . . . . . .

. 1065390009309

. . O-RING

. . . 1

. . . . . . . . .

. . . . . . . .

. 1065380009146 . . STARTER, engine 12V

. . . 1

. . . . . . . . .

. . . . . . . .

. . . . . . . . 164 618

. . SHUTDOWN KIT, rsv type governor

. . . 1

. . . 22 . . .

. . . . . . . .

. 1528460009309

. . HOSE, air cleaner elb

. . . 1

. . . 23 . . .

. . . . . . . .

. 1532490009309

. . BAFFLE, upper air intake

. . . 1

. . . 24 . . .

. . . . . . . .

. 1142710009309

. . COMPOUND, sealant material (order by ft)

. . . 5ft

. . . 25 . . .

. . . . . . . .

+1528530010202

. . COVER, top

. . . 1

. . . 26 . . .

. . . . . . . .

. 1174860010202

. . PIPE, exhaust

. . . 1

. . . 27 . . .

. . . . . . . .

. . . . . . . . 122 382

. . CAP, rain

. . . 1

. . . 28 . . .

. . . . . . . .

. . . . . . . . 108 487

. . LABEL, warning falling equipment can cause serious injury . . .

. . . 2

. . . 29 . . .

. . . . . . . .

. . . . . . . . 163 226

. . AIR CLEANER, intake (consisting of)

. . . 1

. . . 30 . . .

. . . . . . . .

. . . . . . . . 021 116

. . . . CAP, dust

. . . 1

. . . 31 . . .

. . . . . . . .

. . . . . . . . 004 115

. . . . BAFFLE, dust cap

. . . 1

. . . 32 . . .

. . . . . . . .

. . . . . . . . 021 117

. . . . NUT, wing

. . . 1

. . . 33 . . .

. . . . . . . .

. . . . . . . *020 319

. . . . ELEMENT

. . . 1

. . . 34 . . .

. . . . . . . .

. . . . . . . . 021 114

. . . . CLAMP ASSEMBLY

. . . 1

. . . 35 . . .

. . . . . . . .

. . . . . . . . 021 115

. . . . BAND, mtg

. . . 1

. . . 36 . . .

. . . . . . . .

. 1528450009309

. . HOSE, air cleaner elb

. . . 1

. . . 37 . . .

. . . . . . . .

. 0280890010202

. . DOOR, access radiator

. . . 1

. . . 38 . . .

. . . . . . . .

. . . . . . . . 147 913

. . PLATE, ident engine lube oil only

. . . 1

. . . . . . . . .

. . . . . . . .

. . . . . . . . 147 912

. . PLATE, ident oil specification

. . . 1

. . . 39 . . .

. . . . . . . .

. . . . . . . . 089 178

. . GROMMET, rbr 3.000 ID x 3.500mtg hole

. . . 1

. . . 40 . . .

. . . . . . . .

. . . . . . . . 049 170

. . GROMMET, rbr 2.500 ID x 2.750mtg hole

. . . 1

. . . 41 . . .

. . . . . . . .

. . . . . . . . 004 130

. . BRACKET, support door

. . . 1

. . . 42 . . .

. . . . . . . .

. 1214130010202

. . PANEL, end baffle air

. . . 1

. . . 43 . . .

. . . . . . . .

+1453150010202

. . DOOR, side

. . . 1

. . . . . . . . .

. . . . . . . .

. 1311870010202

. . PANEL, engine LH

. . . 1

. . . . . . . . .

. . . . . . . .

. . . . . . . . 146 389

. . LABEL, diesel engine maintenance

. . . 1

. . . 44 . . .

. . . . . . . .

. . . . . . . . 147 923

. . LABEL, warning moving parts can cause serious injury

. . . 2

. . . 45 . . .

. . . . . . . .

. . . . . . . . 119 861

. . LATCH, paddle series 300 w/lock

. . . 1

. . . 46 . . .

. . . . . . . .

. 1198510010202

. . PANEL, rocker

. . . 1

. . . 47 . . .

. . . . . . . .

. 1172190010202

. . PANEL, side

. . . 2

. . . 48 . . .

. . . . . . . .

. . . . . . . . 149 971

. . FITTING, pipe brs adapter bhd 1/2NPT x 1.500 lg

. . . 1

OM-166 941 Page 41

Page 45 Page 47
Image 46
Page 45 Page 47
Contents
Description OM-166 941CProcesses Per NsprWarranty Page Table of Contents − Electrical Diagrams − Maintenance− Troubleshooting − Parts ListIntroduction − Safety Rules for Operation of ARC Welding Power SourceGeneral Precautions Burn PreventionFire and Explosion Prevention Compressed Gas EquipmentLeaving Equipment Unattended User ResponsibilitiesRope Staging-Support Burn Protection ARC WeldingShock Prevention Standards Booklet Index Safety − Safety Precautions and Signal WordsGeneral Information and Safety Safety Alert Symbol and Signal Words− Specifications OCVDuty Cycle − Installation or RelocationDescription Lifting Of Equipment Exhaust Extension InstallationConnecting the Battery Trailer MountingGround Equipment Grounding TerminalRated Weld Output Positive NegativeRemote Feeder AMPERAGE/VOLTAGE Output Contactor Remote Control ConnectionsRemote 9 Receptacle Information And Connections Figures 4-2 Within unit according to Section B Wire remote control cord directly to terminal stripTion C Remote Terminal Strip 3T InformationPosure to Ether can seriously harm AIR Compressor ConnectionsEther Starting AID Optional Your healthLOW Voltage and Frequency can dam- age electrical equipment − Auxiliary Power Power OutputElectric Sparks can cause fire GeneralAmperage & Voltage Adjustment Amperage and Voltage Adjustment− Operator Controls Panel Remote RUNRemote Output Contactor Broken Cooling Belt Shutdown Switch BatteryMagnetic Shutdown Switch FuelFumes and Gases can seriously harm your health − Sequence of OperationARC Rays can burn eyes and skin Noise can damage hearing Shielded Metal ARC Welding SmawAIR Compressor Operation Tables 7-2 Auxiliary Power OperationAIR Carbon ARC Cutting and Gouging CAC-A Table Starting the EngineStopping the Engine Flow Of Free Air CFM Through Orifices Of Various DiametersMiscellaneous − Maintenance Deutz F4L912 Diesel Engine AIR Cleaner Service Table Air Cleaner ServiceFuel/Water Separator Battery Replacement ProcedureFUEL/WATER Separator and Sludge Drain Plug Sludge Drain PlugEngine Speed Adjustments Figure MAINTENANCE-FREE Battery CHARG- INGGovernor Brush Replacement Ether Starting AID Optional Brushes and Slip Rings FigureRun-In Procedure Using Load Bank Diagram RUN-IN ProcedureMoving Parts can cause severe injury Diagram 8-1. Load Bank Connections Run-In Procedure Using Resistance Grid Dia- gramDiagram 8-2. Resistance Grid Connections − TroubleshootingBooster Battery Jump Starting Incorrect Fuse can damage unit Overload Protection FigureMoving Parts can cause serious personal injury Circuit Breaker CB1 FigureWeld/Power Troubleshooting Troubleshooting Tables 9-1 ThruTrouble Probable Cause Remedy Engine Troubleshooting Auxiliary Power TroubleshootingAuxiliary Power Probable Cause Remedy Trouble Air Compressor TroubleshootingOM-166 941 − Electrical Diagrams Diagram 10-1. Circuit Diagram For Welding Generator SC-168 908-B 11-2 − Parts List66 Fig 1A. Main Assembly 073 FITTING, brs barbed M 3/16tbg x 1/4NPT 0456660009309 1B. Main Assembly 811 6563 62 21 22 15 141532480009309 18 17 16 Includes Item Panel, Front w/ComponentsPanel, Front w/Components -1A Item Panel, Lower Front w/Components Panel, Lower Front w/Components 1A Item Control Box -1A Item Generator -1B Item
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