Miller Electric CBI 801D manual 1B. Main Assembly

Page 46

 

Item

Dia.

Part

 

 

 

No.

Mkgs.

No.

Description

Quantity

 

 

 

 

Figure 11-1B. Main Assembly

 

 

 

 

 

 

 

. . .

1 . . .

. . . . . . . .

. 1448720009309

. . BAFFLE, air upper

. . . 1

. . .

2 . . .

. . . . . . . .

. . . . . . . . 006 086

. . BLANK, snap-in 1.500mtg hole

. . . 1

. . .

3 . . .

. . . . . . . .

. . . . . . . . . . . . . . . . .

. . See engine manual for replacement parts

 

. . .

4 . . .

. . . . . . . .

. 1448200009309

. . BRACKET, mtg air line to alternator

. . . 1

. . .

5 . . .

. . . . . . . .

. . . . . . . . 138 098

. . HOSE, sst brd 20.750 lg 3/4NPT M ftg x 3/4NPT M INV

 

 

 

 

 

(same as Item 13 Fig 11-1A)

. . . 1

. . .

6 . . .

. . . . . . . .

. . . . . . . . 192 197

. . BRACKET, mounting

. . . 1

. . .

7 . . .

. . . . . . . .

. 1187060009309

. . AIR LINE, tank to exit

. . . 1

. . .

8 . . .

. . . . . . . .

. . . . . . . . 023 313

. . CLAMP, hose 3.250-3.000clp dia

. . . 1

. . .

9 . . .

. . . . . . . .

. . . . . . . . 162 625

. . HOSE, air cleaner

. . . 1

. . . 10 . . .

. . . . . . . .

. . . . . . . . 010 863

. . CLAMP, hose 2.062-3.000clp dia

. . . 5

. . . 11 . . .

. . . . . . . .

. 1626660009309

. . TUBING, air cleaner intake

. . . 1

. . . 12 . . .

. . . . . . . .

. . . . . . . . 073 655

. . FITTING, pipe brs nipple hex 1/8NPT

. . . 1

. . . 13 . . .

. S11 . .

. . . . . . . . 118 067

. . SWITCH, vacuum air flow

. . . 1

. . . 14 . . .

. . . . . . . .

. 1371640009309

. . HOSE, air input

. . . 1

. . . 15 . . .

. . . . . . . .

. . . . . . . . 010 497

. . CLAMP, hose .750 − 1.750clp dia

. . . 3

. . . 16 . . .

. . . . . . . .

. 1183490009309

. . AIR LINE, compressor to tank

. . . 1

. . . 17 . . .

. . . . . . . .

. 1448300009309

. . FITTING, pipe brs adapter M 3/4NPSM x 26mm x 1.5

. . . 2

. . . 18 . . .

. . . . . . . .

. 1448310009309

. . SEAL, ring copper

. . . 2

. . . 19 . . .

. . . . . . . .

. 1371790009309

. . AIR COMPRESSOR, 300cc

. . . 1

. . . 20 . . .

. . . . . . . .

. 1261620009309

. . SHIELD, heat compressor

. . . 1

. . . 21 . . .

. . . . . . . .

. . . . . . . . 151 734

. . ENGINE, Deutz dsl elec

. . . 1

. . .

. . . . . .

. . . . . . . .

. 1065390009309

. . O-RING

. . . 1

. . . . . . . . .

. . . . . . . .

. 1065380009146 . . STARTER, engine 12V

. . . 1

. . . . . . . . .

. . . . . . . .

. . . . . . . . 164 618

. . SHUTDOWN KIT, rsv type governor

. . . 1

. . . 22 . . .

. . . . . . . .

. 1528460009309

. . HOSE, air cleaner elb

. . . 1

. . . 23 . . .

. . . . . . . .

. 1532490009309

. . BAFFLE, upper air intake

. . . 1

. . . 24 . . .

. . . . . . . .

. 1142710009309

. . COMPOUND, sealant material (order by ft)

. . . 5ft

. . . 25 . . .

. . . . . . . .

+1528530010202

. . COVER, top

. . . 1

. . . 26 . . .

. . . . . . . .

. 1174860010202

. . PIPE, exhaust

. . . 1

. . . 27 . . .

. . . . . . . .

. . . . . . . . 122 382

. . CAP, rain

. . . 1

. . . 28 . . .

. . . . . . . .

. . . . . . . . 108 487

. . LABEL, warning falling equipment can cause serious injury . . .

. . . 2

. . . 29 . . .

. . . . . . . .

. . . . . . . . 163 226

. . AIR CLEANER, intake (consisting of)

. . . 1

. . . 30 . . .

. . . . . . . .

. . . . . . . . 021 116

. . . . CAP, dust

. . . 1

. . . 31 . . .

. . . . . . . .

. . . . . . . . 004 115

. . . . BAFFLE, dust cap

. . . 1

. . . 32 . . .

. . . . . . . .

. . . . . . . . 021 117

. . . . NUT, wing

. . . 1

. . . 33 . . .

. . . . . . . .

. . . . . . . *020 319

. . . . ELEMENT

. . . 1

. . . 34 . . .

. . . . . . . .

. . . . . . . . 021 114

. . . . CLAMP ASSEMBLY

. . . 1

. . . 35 . . .

. . . . . . . .

. . . . . . . . 021 115

. . . . BAND, mtg

. . . 1

. . . 36 . . .

. . . . . . . .

. 1528450009309

. . HOSE, air cleaner elb

. . . 1

. . . 37 . . .

. . . . . . . .

. 0280890010202

. . DOOR, access radiator

. . . 1

. . . 38 . . .

. . . . . . . .

. . . . . . . . 147 913

. . PLATE, ident engine lube oil only

. . . 1

. . . . . . . . .

. . . . . . . .

. . . . . . . . 147 912

. . PLATE, ident oil specification

. . . 1

. . . 39 . . .

. . . . . . . .

. . . . . . . . 089 178

. . GROMMET, rbr 3.000 ID x 3.500mtg hole

. . . 1

. . . 40 . . .

. . . . . . . .

. . . . . . . . 049 170

. . GROMMET, rbr 2.500 ID x 2.750mtg hole

. . . 1

. . . 41 . . .

. . . . . . . .

. . . . . . . . 004 130

. . BRACKET, support door

. . . 1

. . . 42 . . .

. . . . . . . .

. 1214130010202

. . PANEL, end baffle air

. . . 1

. . . 43 . . .

. . . . . . . .

+1453150010202

. . DOOR, side

. . . 1

. . . . . . . . .

. . . . . . . .

. 1311870010202

. . PANEL, engine LH

. . . 1

. . . . . . . . .

. . . . . . . .

. . . . . . . . 146 389

. . LABEL, diesel engine maintenance

. . . 1

. . . 44 . . .

. . . . . . . .

. . . . . . . . 147 923

. . LABEL, warning moving parts can cause serious injury

. . . 2

. . . 45 . . .

. . . . . . . .

. . . . . . . . 119 861

. . LATCH, paddle series 300 w/lock

. . . 1

. . . 46 . . .

. . . . . . . .

. 1198510010202

. . PANEL, rocker

. . . 1

. . . 47 . . .

. . . . . . . .

. 1172190010202

. . PANEL, side

. . . 2

. . . 48 . . .

. . . . . . . .

. . . . . . . . 149 971

. . FITTING, pipe brs adapter bhd 1/2NPT x 1.500 lg

. . . 1

OM-166 941 Page 41

Page 45 Page 47
Image 46
Page 45 Page 47
Contents Description OM-166 941CProcesses Per NsprWarranty Page Table of Contents − Electrical Diagrams − Maintenance− Troubleshooting − Parts ListIntroduction − Safety Rules for Operation of ARC Welding Power SourceGeneral Precautions Burn PreventionFire and Explosion Prevention Compressed Gas EquipmentLeaving Equipment Unattended User ResponsibilitiesRope Staging-Support Burn Protection ARC WeldingShock Prevention Standards Booklet Index Safety − Safety Precautions and Signal WordsGeneral Information and Safety Safety Alert Symbol and Signal Words− Specifications OCVDuty Cycle − Installation or RelocationDescription Lifting Of Equipment Exhaust Extension InstallationConnecting the Battery Trailer MountingGround Equipment Grounding TerminalRated Weld Output Positive NegativeRemote Feeder AMPERAGE/VOLTAGE Output Contactor Remote Control ConnectionsRemote 9 Receptacle Information And Connections Figures 4-2 Within unit according to Section B Wire remote control cord directly to terminal stripTion C Remote Terminal Strip 3T InformationPosure to Ether can seriously harm AIR Compressor ConnectionsEther Starting AID Optional Your healthLOW Voltage and Frequency can dam- age electrical equipment − Auxiliary Power Power OutputElectric Sparks can cause fire GeneralAmperage & Voltage Adjustment Amperage and Voltage Adjustment− Operator Controls Panel Remote RUNRemote Output Contactor Broken Cooling Belt Shutdown Switch BatteryMagnetic Shutdown Switch FuelFumes and Gases can seriously harm your health − Sequence of OperationARC Rays can burn eyes and skin Noise can damage hearing Shielded Metal ARC Welding SmawAIR Compressor Operation Tables 7-2 Auxiliary Power OperationAIR Carbon ARC Cutting and Gouging CAC-A Table Starting the EngineStopping the Engine Flow Of Free Air CFM Through Orifices Of Various DiametersMiscellaneous − Maintenance Deutz F4L912 Diesel Engine AIR Cleaner Service Table Air Cleaner ServiceFuel/Water Separator Battery Replacement ProcedureFUEL/WATER Separator and Sludge Drain Plug Sludge Drain PlugEngine Speed Adjustments Figure MAINTENANCE-FREE Battery CHARG- INGGovernor Brush Replacement Ether Starting AID Optional Brushes and Slip Rings FigureRun-In Procedure Using Load Bank Diagram RUN-IN ProcedureMoving Parts can cause severe injury Diagram 8-1. Load Bank Connections Run-In Procedure Using Resistance Grid Dia- gramDiagram 8-2. Resistance Grid Connections − TroubleshootingBooster Battery Jump Starting Incorrect Fuse can damage unit Overload Protection FigureMoving Parts can cause serious personal injury Circuit Breaker CB1 FigureWeld/Power Troubleshooting Troubleshooting Tables 9-1 ThruTrouble Probable Cause Remedy Engine Troubleshooting Auxiliary Power TroubleshootingAuxiliary Power Probable Cause Remedy Trouble Air Compressor TroubleshootingOM-166 941 − Electrical Diagrams Diagram 10-1. Circuit Diagram For Welding GeneratorSC-168 908-B 11-2 − Parts List66 Fig 1A. Main Assembly 073 FITTING, brs barbed M 3/16tbg x 1/4NPT 0456660009309 1B. Main Assembly 811 6563 62 21 22 15 141532480009309 18 17 16 Includes Item Panel, Front w/ComponentsPanel, Front w/Components -1A Item Panel, Lower Front w/Components Panel, Lower Front w/Components 1A Item Control Box -1A Item Generator -1B Item

CBI 801D specifications

The Miller Electric CBI 801D is a robust and sophisticated multi-process welder, designed for maximum efficiency and versatility in various welding applications. This machine stands out due to its combination of advanced technology and user-friendly design, making it suitable for both seasoned professionals and those new to welding.

One of the key features of the CBI 801D is its ability to perform multiple welding processes, including MIG, TIG, and stick welding. This multi-functionality allows users to tackle a wide range of welding tasks, whether they are working on thin sheet metals or heavy fabrication. The seamless transition between processes is designed to enhance productivity and reduce downtime.

The CBI 801D is powered by Miller's innovative Auto-Set technology, which automatically adjusts the machine settings based on the material type and thickness. This feature simplifies the setup process, allowing welders to focus more on their work rather than on configuring the machine. Additionally, the user interface is designed for simplicity, featuring intuitive controls that are easy to navigate.

In terms of performance, the CBI 801D delivers impressive output, with a maximum welding output of 800 amps. This substantial power provides the capability to weld thicker materials with greater efficiency, making it an ideal choice for industrial applications. The built-in advanced cooling system ensures optimal performance during extended use, preventing overheating and maintaining consistent weld quality.

Durability is another hallmark of the Miller Electric CBI 801D. The machine is constructed with high-quality materials, providing resilience against tough working conditions. Its compact and portable design allows for easy transport to various job sites, while the built-in handles are designed for convenience.

Moreover, the CBI 801D features advanced digital readouts for real-time monitoring of welding parameters. This not only enhances precision but also allows welders to make necessary adjustments on the fly. The machine is also compatible with various accessories, which further expand its functionality and adaptability across different welding scenarios.

In summary, the Miller Electric CBI 801D is a powerful and versatile welding machine, offering multi-process capabilities, user-friendly features, and a robust design. Its combination of advanced technology and reliable performance makes it a top choice for professionals looking for efficiency and precision in their welding tasks. Whether for fabrication, repair, or maintenance, the CBI 801D proves to be an invaluable asset in any welding operation.
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