Miller Electric
CBI 801D
manual
OM-166 941
Troubleshooting
Specs
Install
Parts list
Electrical Diagrams
Connecting the Battery
Warranty
Maintenance
1A. Main Assembly
Battery
Page 40
NOTES
OM-166
941 Page 35
Page 39
Page 41
Image 40
Page 39
Page 41
Contents
OM-166 941C
Processes
Description
Per Nspr
Warranty
Page
Table of Contents
− Maintenance
− Troubleshooting
− Electrical Diagrams
− Parts List
− Safety Rules for Operation of ARC Welding Power Source
General Precautions
Introduction
Burn Prevention
Fire and Explosion Prevention
Compressed Gas Equipment
Leaving Equipment Unattended
User Responsibilities
Rope Staging-Support
Burn Protection
ARC Welding
Shock Prevention
Standards Booklet Index
− Safety Precautions and Signal Words
General Information and Safety
Safety
Safety Alert Symbol and Signal Words
− Specifications
OCV
Duty Cycle
− Installation or Relocation
Description
Exhaust Extension Installation
Connecting the Battery
Lifting Of Equipment
Trailer Mounting
Ground
Equipment Grounding Terminal
Rated Weld Output
Positive Negative
Remote Feeder AMPERAGE/VOLTAGE Output Contactor
Remote Control Connections
Remote 9 Receptacle Information And Connections Figures 4-2
Wire remote control cord directly to terminal strip
Tion C
Within unit according to Section B
Remote Terminal Strip 3T Information
AIR Compressor Connections
Ether Starting AID Optional
Posure to Ether can seriously harm
Your health
− Auxiliary Power Power Output
Electric Sparks can cause fire
LOW Voltage and Frequency can dam- age electrical equipment
General
Amperage & Voltage Adjustment
Amperage and Voltage Adjustment
− Operator Controls
Panel Remote
RUN
Remote Output Contactor
Battery
Magnetic Shutdown Switch
Broken Cooling Belt Shutdown Switch
Fuel
− Sequence of Operation
ARC Rays can burn eyes and skin Noise can damage hearing
Fumes and Gases can seriously harm your health
Shielded Metal ARC Welding Smaw
Auxiliary Power Operation
AIR Carbon ARC Cutting and Gouging CAC-A Table
AIR Compressor Operation Tables 7-2
Starting the Engine
Stopping the Engine
Flow Of Free Air CFM Through Orifices Of Various Diameters
Miscellaneous
− Maintenance
Deutz F4L912 Diesel Engine
AIR Cleaner Service Table
Air Cleaner Service
Battery Replacement Procedure
FUEL/WATER Separator and Sludge Drain Plug
Fuel/Water Separator
Sludge Drain Plug
Engine Speed Adjustments Figure
MAINTENANCE-FREE Battery CHARG- ING
Governor
Brush Replacement Ether Starting AID Optional
Brushes and Slip Rings Figure
Run-In Procedure Using Load Bank Diagram
RUN-IN Procedure
Moving Parts can cause severe injury
Diagram 8-1. Load Bank Connections
Run-In Procedure Using Resistance Grid Dia- gram
Diagram 8-2. Resistance Grid Connections
− Troubleshooting
Booster Battery Jump Starting
Overload Protection Figure
Moving Parts can cause serious personal injury
Incorrect Fuse can damage unit
Circuit Breaker CB1 Figure
Weld/Power Troubleshooting
Troubleshooting Tables 9-1 Thru
Trouble Probable Cause Remedy
Auxiliary Power Troubleshooting
Auxiliary Power Probable Cause Remedy Trouble
Engine Troubleshooting
Air Compressor Troubleshooting
OM-166 941
− Electrical Diagrams
Diagram 10-1. Circuit Diagram For Welding Generator
SC-168 908-B
11-2
− Parts List
66 Fig
1A. Main Assembly
073 FITTING, brs barbed M 3/16tbg x 1/4NPT 0456660009309
1B. Main Assembly
811
6563 62 21 22 15 14
1532480009309
18 17 16 Includes Item
Panel, Front w/Components
Panel, Front w/Components -1A Item
Panel, Lower Front w/Components
Panel, Lower Front w/Components 1A Item
Control Box -1A Item
Generator -1B Item
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Contents