Miller Electric CBI 801D manual AIR Cleaner Service Table, Air Cleaner Service

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Do not operate engine with dirty air cleaner element in place.

8-2. AIR CLEANER SERVICE (Table 8-2)

CAUTION: DIRTY AIR can damage engine.

The air cleaner on this unit is equipped with precleaners. Remove the precleaner cover and empty the dust re- ceptacle when dirt accumulates up to the indicator marks on the side of the precleaner.

Do not operate engine without air cleaner ele- ment in place.

The air cleaner is one of the most important parts of the engine from the standpoint of engine life. If dirty air gets into the engine, it can cause major engine damage within a few operating hours. The air cleaner must be serviced when the SERVICE ENGINE AIR CLEANER Indicator light PL1 comes on. If PL1 comes on, empty dust cap, and inspect air cleaner and element.

IMPORTANT: A dirty air cleaner element is usually ac- companied by a loss of power and excessive smoke in the engine exhaust.

When it becomes necessary to service the air cleaner in the field, follow the steps in Table 8-2. Keep a spare ele- ment on hand for replacement. New elements are avail- able from your welding equipment distributor.

Table 8-2. Air Cleaner Service

Follow

These

Easy

Steps:

1.

Stop engine.

5.

Wipe out element chamber

7.

Reinstall element.

2.

Wipe off cover before

with clean, damp cloth.

8.

Replace cover.

 

 

opening air cleaner.

6.

Inspect new element and all

 

 

 

 

gaskets for shipping damage before use.

 

 

3.Remove cover.

4.Remove element.

Important

How To

Clean

Elements

For

Re-Use

1.Don’t attempt to service air cleaner with engine running.

2.Don’t blow out the inside of the air cleaner with compressed air.

Clean element by one of the following methods:

Compressed Air or Washing.

Compressed air is recommended when element will be re-used immediately because a washed element must be dried before

Compressed Air

Direct air through element in the direction opposite to normal air flow through the element. Move nozzle up and down while rotating element. Keep nozzle at least one inch from pleated paper. Maximum air pressure − 100 P.S.I.

3.Don’t leave open air cleaner exposed to blowing dust while you clean element. Replace cover.

4.If air cleaner is horizontally mounted, be sure that dust cup is positioned so arrows point up.

re-use. However, washing does

a better job and must be used when exhaust soot has lodged in fine pores

of the filter media. Use Donaldson D-1400 detergent which contains a special additive for removing soot and carbon.

Replace element after 6 cleanings or annually, whichever occurs first.

Washing

1. Soak element 15 minutes or more

in Donaldson D-1400 and water solution. See carton for full instructions.

2.Rinse until water is clear (Maximum water pressure 40 P.S.I.)

3.Air-dry or use warm flowing air, max.

160F. Do not use compressed air or light bulbs.

5.For Donaclone air cleaners , don’t blow out Donaclone tube section without element, cover and inner cover (if any) correctly installed or you will blow dust into the engine.

(When cleaning Cyclopac elements, do not remove plastic fin assembly − back- flowing with compressed air or washing will remove dust from beneath the fin assembly).

Inspection

Place bright light inside element and rotate element slowly. If any rupture, holes or damaged gaskets are discovered − replace.

S-0091/4-89

OM-166 941 Page 25

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Contents Description OM-166 941CProcesses Per NsprWarranty Page Table of Contents − Electrical Diagrams − Maintenance− Troubleshooting − Parts ListIntroduction − Safety Rules for Operation of ARC Welding Power SourceGeneral Precautions Burn PreventionFire and Explosion Prevention Compressed Gas EquipmentUser Responsibilities Leaving Equipment UnattendedRope Staging-Support ARC Welding Burn ProtectionShock Prevention Standards Booklet Index Safety − Safety Precautions and Signal WordsGeneral Information and Safety Safety Alert Symbol and Signal Words− Specifications OCV− Installation or Relocation Duty CycleDescription Lifting Of Equipment Exhaust Extension InstallationConnecting the Battery Trailer MountingGround Equipment Grounding TerminalRated Weld Output Positive NegativeRemote Control Connections Remote Feeder AMPERAGE/VOLTAGE Output ContactorRemote 9 Receptacle Information And Connections Figures 4-2 Within unit according to Section B Wire remote control cord directly to terminal stripTion C Remote Terminal Strip 3T InformationPosure to Ether can seriously harm AIR Compressor ConnectionsEther Starting AID Optional Your healthLOW Voltage and Frequency can dam- age electrical equipment − Auxiliary Power Power OutputElectric Sparks can cause fire GeneralAmperage and Voltage Adjustment Amperage & Voltage Adjustment− Operator Controls RUN Panel RemoteRemote Output Contactor Broken Cooling Belt Shutdown Switch BatteryMagnetic Shutdown Switch FuelFumes and Gases can seriously harm your health − Sequence of OperationARC Rays can burn eyes and skin Noise can damage hearing Shielded Metal ARC Welding SmawAIR Compressor Operation Tables 7-2 Auxiliary Power OperationAIR Carbon ARC Cutting and Gouging CAC-A Table Starting the EngineStopping the Engine Flow Of Free Air CFM Through Orifices Of Various DiametersMiscellaneous − Maintenance Deutz F4L912 Diesel Engine AIR Cleaner Service Table Air Cleaner ServiceFuel/Water Separator Battery Replacement ProcedureFUEL/WATER Separator and Sludge Drain Plug Sludge Drain PlugMAINTENANCE-FREE Battery CHARG- ING Engine Speed Adjustments FigureGovernor Brush Replacement Ether Starting AID Optional Brushes and Slip Rings FigureRUN-IN Procedure Run-In Procedure Using Load Bank DiagramMoving Parts can cause severe injury Diagram 8-1. Load Bank Connections Run-In Procedure Using Resistance Grid Dia- gram− Troubleshooting Diagram 8-2. Resistance Grid ConnectionsBooster Battery Jump Starting Incorrect Fuse can damage unit Overload Protection FigureMoving Parts can cause serious personal injury Circuit Breaker CB1 FigureTroubleshooting Tables 9-1 Thru Weld/Power TroubleshootingTrouble Probable Cause Remedy Engine Troubleshooting Auxiliary Power TroubleshootingAuxiliary Power Probable Cause Remedy Trouble Air Compressor TroubleshootingOM-166 941 − Electrical Diagrams Diagram 10-1. Circuit Diagram For Welding GeneratorSC-168 908-B − Parts List 11-266 Fig 1A. Main Assembly 073 FITTING, brs barbed M 3/16tbg x 1/4NPT 0456660009309 1B. Main Assembly 811 6563 62 21 22 15 141532480009309 18 17 16 Includes Item Panel, Front w/ComponentsPanel, Front w/Components -1A Item Panel, Lower Front w/Components Panel, Lower Front w/Components 1A Item Control Box -1A Item Generator -1B Item

CBI 801D specifications

The Miller Electric CBI 801D is a robust and sophisticated multi-process welder, designed for maximum efficiency and versatility in various welding applications. This machine stands out due to its combination of advanced technology and user-friendly design, making it suitable for both seasoned professionals and those new to welding.

One of the key features of the CBI 801D is its ability to perform multiple welding processes, including MIG, TIG, and stick welding. This multi-functionality allows users to tackle a wide range of welding tasks, whether they are working on thin sheet metals or heavy fabrication. The seamless transition between processes is designed to enhance productivity and reduce downtime.

The CBI 801D is powered by Miller's innovative Auto-Set technology, which automatically adjusts the machine settings based on the material type and thickness. This feature simplifies the setup process, allowing welders to focus more on their work rather than on configuring the machine. Additionally, the user interface is designed for simplicity, featuring intuitive controls that are easy to navigate.

In terms of performance, the CBI 801D delivers impressive output, with a maximum welding output of 800 amps. This substantial power provides the capability to weld thicker materials with greater efficiency, making it an ideal choice for industrial applications. The built-in advanced cooling system ensures optimal performance during extended use, preventing overheating and maintaining consistent weld quality.

Durability is another hallmark of the Miller Electric CBI 801D. The machine is constructed with high-quality materials, providing resilience against tough working conditions. Its compact and portable design allows for easy transport to various job sites, while the built-in handles are designed for convenience.

Moreover, the CBI 801D features advanced digital readouts for real-time monitoring of welding parameters. This not only enhances precision but also allows welders to make necessary adjustments on the fly. The machine is also compatible with various accessories, which further expand its functionality and adaptability across different welding scenarios.

In summary, the Miller Electric CBI 801D is a powerful and versatile welding machine, offering multi-process capabilities, user-friendly features, and a robust design. Its combination of advanced technology and reliable performance makes it a top choice for professionals looking for efficiency and precision in their welding tasks. Whether for fabrication, repair, or maintenance, the CBI 801D proves to be an invaluable asset in any welding operation.