Miller Electric CBI 801D manual 1532480009309

Page 48

Item

Dia.

Part

 

 

No.

Mkgs.

No.

Description

Quantity

 

 

 

Figure 11-1B. Main Assembly (Continued)

 

 

 

 

 

 

. . . 49 . . .

. . . . . . . . . .

. . . . . . 089 351

. . FITTING, pipe brs plug hexhd 1/2NPT

. . . 1

. . . 50 . . .

. . . . . . . . .

1532480009309

. . BAFFLE, lower air intake

. . . 1

. . . 51 . . .

. . . . . . . . .

1528480009309

. . BRACKET, oil neck w/cap

. . . 1

. . . 52 . . .

. . . . . . . . .

1528520009309

. . PIPE, oil fill

. . . 1

. . . 53 . . .

. . . . . . . . . .

. . . . . . 071 890

. . RETAINER, mount eng/gen

. . . 4

. . . 54 . . .

. . . . . . . . .

1529040009309

. . CLAMP, hose 1.500

. . . 2

. . . 55 . . .

. . . . . . . . .

1528470009309

. . HOSE, oil filler

. . . 1

. . . 56 . . .

. . . . . . . . . .

. . . . . . 071 730

. . TUBING, stl .875 OD x 12ga wall x 2.500

. . . 4

. . . 57 . . .

. . . . . . . . . .

. . . . . . 602 246

. . WASHER, flat stl std .500

. . . 4

. . . 58 . . .

. . . . . . . . . .

. . . . . . 071 731

. . WASHER, flat stl .656 ID x 2.250 OD

. . . 4

. . . 59 . . .

. . . . . . . . . .

. . . . . . 601 945

. . SCREW, cap stl hexhd .625-18 x 4.000

. . . 4

. . . 60 . . .

. . . . . . . . . .

. . . . . . 116 707

. . SUPPORT, front engine

. . . 1

. . . 61 . . .

. . . . . . . . . .

. . . . . . 603 110

. . HOSE, nprn .500 ID x .687 OD (order by ft)

. . . 2ft

. . . 62 . . .

. . . . . . . . . .

. . . . . . 010 858

. . CLAMP, hose .500-.906clp dia

. . . 1

. . . 63 . . .

. . . . . . . . .

0395990009309

. . FITTING, brs barbed M 1/2tbg x 1/2NPT

. . . 1

. . . 64 . . .

. . . . . . . . . .

. . . . . . 088 684

. . VALVE, ball bronze 1/2thd female

. . . 1

. . . 65 . . .

. . . . . . . . .

1063940009309

. . FITTING, stl flrd conn M 1/2tbg x 1/2tbg

. . . 2

. . . 66 . . .

. . . . . . . . .

1178270009309

. . FITTING, pipe stl tee F 1/2NPT

. . . 1

. . . 67 . . .

. . . . . . . . .

1107430009309

. . FITTING, brs flrd conn M hd 1/4tbg x 1/8NPT

. . . 1

. . . 68 . . .

. . . . . . . . .

1355720009309

. . HOSE, oil 47.000 3/4 swivel both ends

 

 

 

 

(same as Item 29 Fig 11-3)

. . . 1

. . . 69 . . .

. . . . . . . . . .

. . . . . . 118 452

. . FITTING, adapter oil drain

. . . 1

. . . 70 . . .

. . . . . . . . . .

. . . . . . 131 208

. . STOP, throttle

. . . 1

. . . 71 . . .

. . . . . . . . .

1448100009309

. . HOSE, cooling compressor

. . . 1

. . . 72 . . .

. . . . . . . . . .

. . . . . . Fig 11-5

. . GENERATOR

. . . 1

. . . 73 . . .

. . . . . . . . .

1448640009309

. . BAFFLE, air lower

. . . 1

. . . 74 . . .

. . . . . . . . . .

. . . . . . 132 712

. . PIPE, muffler extension elb 1.875 OD

. . . 1

. . . . . . . . .

. . . . . . . . . .

. . . . . . 119 836

. . TUBING, stl .875 OD x .563 ID x .875 lg

. . . 2

. . . . . . . . .

. . . . . . . . . .

. . . . . ♦041 481

. . STARTING AID, diesel (consisting of)

. . . 1

. . . . . . . . .

. ES1 . . . .

. . . . . ♦034 074

. . . . VALVE, ether (diesel starting aid)

. . . 1

. . . . . . . . .

. . . . . . . . . .

. . . . . ♦083 859

. . . . BRACKET, mtg fuel filter/quick start

. . . 1

. . . . . . . . .

. . . . . . . . . .

. . . . . ♦195 754

. . . . ADAPTER, atomizer

. . . 1

. . . . . . . . .

. . . . . . . . . .

. . . . . ♦046 410

. . . . ATOMIZER, .125 L elbow orf 12 o’clock from inlet

. . . 1

. . . . . . . . .

. . . . . . . . . .

. . . . . ♦035 325

. . . . LABEL, ether starting aid caution etc

. . . 1

. . . . . . . . .

. S8

. . . . . ♦021 467

. . . . SWITCH, tgl SPST 3A 250V off-none-(on) spd term

. . . 1

. . . . . . . . .

. . . . . . . . . .

. . . . . ♦021 385

. . . . BOOT, toggle switch lever

. . . 1

. . . . . . . . .

. . . . . . . . . .

. . . . . ♦020 185

. . . . FITTING, pipe brs elbow st 1/8NPT

. . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered. *Recommended Spare Parts.

♦OPTIONAL

BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.

OM-166 941 Page 43

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Page 47 Page 49
Contents OM-166 941C ProcessesDescription Per NsprWarranty Page Table of Contents − Maintenance − Troubleshooting− Electrical Diagrams − Parts List− Safety Rules for Operation of ARC Welding Power Source General PrecautionsIntroduction Burn PreventionFire and Explosion Prevention Compressed Gas EquipmentUser Responsibilities Leaving Equipment UnattendedRope Staging-Support ARC Welding Burn ProtectionShock Prevention Standards Booklet Index − Safety Precautions and Signal Words General Information and SafetySafety Safety Alert Symbol and Signal Words− Specifications OCV− Installation or Relocation Duty CycleDescription Exhaust Extension Installation Connecting the BatteryLifting Of Equipment Trailer MountingGround Equipment Grounding TerminalRated Weld Output Positive NegativeRemote Control Connections Remote Feeder AMPERAGE/VOLTAGE Output ContactorRemote 9 Receptacle Information And Connections Figures 4-2 Wire remote control cord directly to terminal strip Tion CWithin unit according to Section B Remote Terminal Strip 3T InformationAIR Compressor Connections Ether Starting AID OptionalPosure to Ether can seriously harm Your health− Auxiliary Power Power Output Electric Sparks can cause fireLOW Voltage and Frequency can dam- age electrical equipment GeneralAmperage and Voltage Adjustment Amperage & Voltage Adjustment− Operator Controls RUN Panel RemoteRemote Output Contactor Battery Magnetic Shutdown SwitchBroken Cooling Belt Shutdown Switch Fuel− Sequence of Operation ARC Rays can burn eyes and skin Noise can damage hearingFumes and Gases can seriously harm your health Shielded Metal ARC Welding SmawAuxiliary Power Operation AIR Carbon ARC Cutting and Gouging CAC-A TableAIR Compressor Operation Tables 7-2 Starting the EngineStopping the Engine Flow Of Free Air CFM Through Orifices Of Various DiametersMiscellaneous − Maintenance Deutz F4L912 Diesel Engine AIR Cleaner Service Table Air Cleaner ServiceBattery Replacement Procedure FUEL/WATER Separator and Sludge Drain PlugFuel/Water Separator Sludge Drain PlugMAINTENANCE-FREE Battery CHARG- ING Engine Speed Adjustments FigureGovernor Brush Replacement Ether Starting AID Optional Brushes and Slip Rings FigureRUN-IN Procedure Run-In Procedure Using Load Bank DiagramMoving Parts can cause severe injury Diagram 8-1. Load Bank Connections Run-In Procedure Using Resistance Grid Dia- gram− Troubleshooting Diagram 8-2. Resistance Grid ConnectionsBooster Battery Jump Starting Overload Protection Figure Moving Parts can cause serious personal injuryIncorrect Fuse can damage unit Circuit Breaker CB1 FigureTroubleshooting Tables 9-1 Thru Weld/Power TroubleshootingTrouble Probable Cause Remedy Auxiliary Power Troubleshooting Auxiliary Power Probable Cause Remedy TroubleEngine Troubleshooting Air Compressor TroubleshootingOM-166 941 − Electrical Diagrams Diagram 10-1. Circuit Diagram For Welding GeneratorSC-168 908-B − Parts List 11-266 Fig 1A. Main Assembly 073 FITTING, brs barbed M 3/16tbg x 1/4NPT 0456660009309 1B. Main Assembly 811 6563 62 21 22 15 141532480009309 18 17 16 Includes Item Panel, Front w/ComponentsPanel, Front w/Components -1A Item Panel, Lower Front w/Components Panel, Lower Front w/Components 1A Item Control Box -1A Item Generator -1B Item

CBI 801D specifications

The Miller Electric CBI 801D is a robust and sophisticated multi-process welder, designed for maximum efficiency and versatility in various welding applications. This machine stands out due to its combination of advanced technology and user-friendly design, making it suitable for both seasoned professionals and those new to welding.

One of the key features of the CBI 801D is its ability to perform multiple welding processes, including MIG, TIG, and stick welding. This multi-functionality allows users to tackle a wide range of welding tasks, whether they are working on thin sheet metals or heavy fabrication. The seamless transition between processes is designed to enhance productivity and reduce downtime.

The CBI 801D is powered by Miller's innovative Auto-Set technology, which automatically adjusts the machine settings based on the material type and thickness. This feature simplifies the setup process, allowing welders to focus more on their work rather than on configuring the machine. Additionally, the user interface is designed for simplicity, featuring intuitive controls that are easy to navigate.

In terms of performance, the CBI 801D delivers impressive output, with a maximum welding output of 800 amps. This substantial power provides the capability to weld thicker materials with greater efficiency, making it an ideal choice for industrial applications. The built-in advanced cooling system ensures optimal performance during extended use, preventing overheating and maintaining consistent weld quality.

Durability is another hallmark of the Miller Electric CBI 801D. The machine is constructed with high-quality materials, providing resilience against tough working conditions. Its compact and portable design allows for easy transport to various job sites, while the built-in handles are designed for convenience.

Moreover, the CBI 801D features advanced digital readouts for real-time monitoring of welding parameters. This not only enhances precision but also allows welders to make necessary adjustments on the fly. The machine is also compatible with various accessories, which further expand its functionality and adaptability across different welding scenarios.

In summary, the Miller Electric CBI 801D is a powerful and versatile welding machine, offering multi-process capabilities, user-friendly features, and a robust design. Its combination of advanced technology and reliable performance makes it a top choice for professionals looking for efficiency and precision in their welding tasks. Whether for fabrication, repair, or maintenance, the CBI 801D proves to be an invaluable asset in any welding operation.
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