Miller Electric CBI 801D manual Generator -1B Item

Page 54

Item

Part

Description

Quantity

 

No.

No.

 

 

 

Figure 11-5. Generator (Fig 11-1B Item 72)

 

 

 

 

 

 

. . .

1

. . . . . . . 018 614

. . BRUSH SET, (consisting of)

. . . 3

. . .

2

. . . . . . *151 299

. . . . BRUSH, contact

. . . 1

. . .

3

. . . . . . . 600 270

. . . . HOLDER, brush

. . . 1

. . .

4

. . . . . . . 152 044

. . . . CAP, brush holder

. . . 1

. . .

5

. . . . . . . 049 650

. . BRACKET, mtg brushholder

. . . 1

. . .

6

. . . . . . . 013 367

. . LABEL, warning moving parts can cause serious injury

. . . 2

. . .

7

. . . . . . +140 096

. . STATOR, generator (consisting of)

. . . 1

. . .

8

. . . . . . . 039 207

. . . . BAFFLE, air generator

. . . 1

. . .

9

. . . . . . . 083 751

. . ROTOR, gen (consisting of)

. . . 1

. . . 10

. . . . . . . 024 617

. . . . RING, retaining external

. . . 1

. . . 11

. . . . . . . 053 390

. . . . BEARING, ball

. . . 1

. . . 12

. . . . . . . 083 748

. . . . FAN, rotor

. . . 1

. . . 13

1450210009309

. . STATOR, exciter/endbell

. . . 1

. . . 14

. . . . . . . 601 965

. . SCREW, .375-16 x 1.000hexhd

. . . 6

. . . 15

. . . . . . . 153 299

. . ENDBELL, generator (consisting of)

. . . 1

. . . 16

. . . . . . . 143 220

. . . . O-RING, 2.859 ID x .139CS

. . . 1

. . . 17

. . . . . . . 004 203

. . STRIP, nyl .050 x 4.000 x 9.000

. . . 2

 

 

 

12

 

 

 

 

9

 

11

710

8

6

1

4

3

2

5

13

16 14

17 15

Figure 11-5. Generator

SD-134 503-C

*Recommended Spare Parts.

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.

OM-166 941 Page 49

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Contents
Description OM-166 941CProcesses Per NsprWarranty Page Table of Contents − Electrical Diagrams − Maintenance− Troubleshooting − Parts ListIntroduction − Safety Rules for Operation of ARC Welding Power SourceGeneral Precautions Burn PreventionFire and Explosion Prevention Compressed Gas EquipmentUser Responsibilities Leaving Equipment UnattendedRope Staging-Support ARC Welding Burn ProtectionShock Prevention Standards Booklet Index Safety − Safety Precautions and Signal WordsGeneral Information and Safety Safety Alert Symbol and Signal Words− Specifications OCV− Installation or Relocation Duty CycleDescription Lifting Of Equipment Exhaust Extension InstallationConnecting the Battery Trailer MountingGround Equipment Grounding TerminalRated Weld Output Positive NegativeRemote Control Connections Remote Feeder AMPERAGE/VOLTAGE Output ContactorRemote 9 Receptacle Information And Connections Figures 4-2 Within unit according to Section B Wire remote control cord directly to terminal stripTion C Remote Terminal Strip 3T InformationPosure to Ether can seriously harm AIR Compressor ConnectionsEther Starting AID Optional Your healthLOW Voltage and Frequency can dam- age electrical equipment − Auxiliary Power Power OutputElectric Sparks can cause fire GeneralAmperage and Voltage Adjustment Amperage & Voltage Adjustment− Operator Controls RUN Panel RemoteRemote Output Contactor Broken Cooling Belt Shutdown Switch BatteryMagnetic Shutdown Switch FuelFumes and Gases can seriously harm your health − Sequence of OperationARC Rays can burn eyes and skin Noise can damage hearing Shielded Metal ARC Welding SmawAIR Compressor Operation Tables 7-2 Auxiliary Power OperationAIR Carbon ARC Cutting and Gouging CAC-A Table Starting the EngineStopping the Engine Flow Of Free Air CFM Through Orifices Of Various DiametersMiscellaneous − Maintenance Deutz F4L912 Diesel Engine AIR Cleaner Service Table Air Cleaner ServiceFuel/Water Separator Battery Replacement ProcedureFUEL/WATER Separator and Sludge Drain Plug Sludge Drain PlugMAINTENANCE-FREE Battery CHARG- ING Engine Speed Adjustments FigureGovernor Brush Replacement Ether Starting AID Optional Brushes and Slip Rings FigureRUN-IN Procedure Run-In Procedure Using Load Bank DiagramMoving Parts can cause severe injury Diagram 8-1. Load Bank Connections Run-In Procedure Using Resistance Grid Dia- gram− Troubleshooting Diagram 8-2. Resistance Grid ConnectionsBooster Battery Jump Starting Incorrect Fuse can damage unit Overload Protection FigureMoving Parts can cause serious personal injury Circuit Breaker CB1 FigureTroubleshooting Tables 9-1 Thru Weld/Power TroubleshootingTrouble Probable Cause Remedy Engine Troubleshooting Auxiliary Power TroubleshootingAuxiliary Power Probable Cause Remedy Trouble Air Compressor TroubleshootingOM-166 941 − Electrical Diagrams Diagram 10-1. Circuit Diagram For Welding GeneratorSC-168 908-B − Parts List 11-266 Fig 1A. Main Assembly 073 FITTING, brs barbed M 3/16tbg x 1/4NPT 0456660009309 1B. Main Assembly 811 6563 62 21 22 15 141532480009309 18 17 16 Includes Item Panel, Front w/Components Panel, Front w/Components -1A Item Panel, Lower Front w/Components Panel, Lower Front w/Components 1A Item Control Box -1A Item Generator -1B Item
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