Guardian Technologies 02010-2, 04164-3 Location and Support, ‹ 2.1.1 Generator Location

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Section 2 – Installation

Recreational Vehicle Generator

2.1LOCATION AND SUPPORT

‹2.1.1 GENERATOR LOCATION

The most desirable location for the generator set is between the vehicle's main frame members. However, this is seldom possible. Most units must be installed on the side of the vehicle and are difficult to rein- force.

Many recreational vehicles have been factory equipped with an area for the generator set. Some vehicles may even have a generator compartment provided by the vehicle manufacturer.

Plan the generator location based on the following:

The generator set must be installed on a frame- work that is part of the recreational vehicle, as outlined in the "Generator Support" section.

The location must provide an access opening that is large enough to permit generator removal (unless the generator is to be removed from under- neath the supporting framework).

The location must provide easy access to fre- quently serviced components, such as filters, oil drains, spark plugs and other common mainte- nance parts.

The location must provide sufficient room to allow minimum clearances as outlined in the "Generator Compartment" section. If sound insulation is to be used on the compartment walls and ceiling, the minimum recommended applies to the space between the generator and such insulation.

The location must provide adequate cooling and ventilating airflow for the generator without a great deal of work and expense.

‹2.1.2 GENERATOR SUPPORT

The generator must be securely attached to a metal framework that has been made part of the vehicle frame structure by bolting or welding. The metal framework on which the generator will rest and which will restrain the generator set should consist of at least two horizontal beams. These beams should consist of (a) 1-1/2-inch square, 11-gauge steel tub- ing OR (b) 1-1/2-inch, 11-gauge angle iron. A typical supporting frame with horizontal support tubing, is shown in Figure 2.1.

The generator can be installed so that it sits on top of the horizontal support tubing if the vehicle design permits. Another method is to suspend the genera- tor below the horizontal support tubing by means of suitable, structurally sound metal framework. The following general rules apply:

Vehicle construction MUST be capable of support- ing the weight of the generator.

Whether the generator is mounted above the hori- zontal support tubing or suspended below the tub- ing, the supporting frame used must be structur- ally sound.

If the generator cannot be bolted directly to the supporting frame or support tubing, consider using additional tubing, angle brackets or other supports to give the supporting frame sufficient strength.

Figure 2.1 – Typical Horizontal Support Frame

‹2.1.3 SUSPENDED MOUNTING

If the generator will be suspended below the hori- zontal support tubing, the suspension method used with the vehicle frame members must (a) be able to support the weight of the generator AND (b) provide sufficient restraint for the generator. One typical sus- pended mounting system is shown in Figure 2.2. The location of a suspended mounting system must be carefully planned, keeping the following general rules in mind:

Protect the generator against road splash and debris. Baffles or splash guards may be required to protect certain areas of the generator. To make sure the gen- erator is adequately protected, road test the installa- tion through mud, water and slush.

Figure 2.2 – Typical Suspended Mounting System

The installer must make certain that the selected location will permit adequate cooling and ventilat- ing airflow to be supplied.

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Contents Air-cooled Recreational Vehicle Generators Authorized Service Dealer Location IntroductionPart II Installation Instructions Inside Front Cover Warning   Electrical Hazards  Generator Identification ModelSafety SpecificationsGenerator Applicability Generator AC Connection System‹ 1.5.2 Optional Propane Fuel System ‹ 1.5.3 Fuel Consumption‹ 1.5.4 Engine OIL Requirements ‹ 1.5.6 GeneratorGenerator Control Panel Optional Remote START/STOP PanelAutomatic Choke Gasoline only Before Starting the Engine Starting the GeneratorSUMMER/WINTER Heat Riser System Stopping the Generator‹ 2.7.1 Letting the Engine Stabilize ‹ 2.9. LOW OIL Pressure Switch ‹ 2.9.2 High Temperature SwitchProtection Systems ‹ 2.8.1 do not Overload the GeneratorAdditional Information Checking the Engine OIL Level‹ 2.10.2 Operation in High Grass or Brush Maintaining the Engine AIR Cleaner ‹ 3.3.1 Cleaning the Foam PrecleanerChanging the Engine OIL AND/OR OIL Filter Clean AIR Intake Checking the Engine Spark PlugCleaning the Generator Battery MaintenanceFuel Filter Gasoline only Spark Arrestor MufflerOUT of Service Procedure ‹ 3.13.1 Removal from ServiceDrive Belt Exercising the Generator‹ 3.13.2 Return to Service Part  General Hazards   Fire Hazards  Purpose and Scope Manual Equipment DescriptionGenerator Engine Operating Speed Standards Booklets0F1127 Location and Support ‹ 2.1.1 Generator Location‹ 2.1.2 Generator Support Generator Compartments ‹ 2.1.4 Generator Restraint‹ 2.2.2 Compartment Construction ‹ 2.2.1 Compartment Size‹ 2.2.3 Sound Insulating Materials ‹ 2.2.4 Acoustics‹ 2.2.5 Compartment Floor Cutouts Typical Noise AbatementCooling and Ventilating AIR ‹ 2.3.1 Generator Airflow‹ 2.3.2 Cooling AIR Inlet Openings ‹ 2.3.4 Testing the Installation Gasoline Fuel System‹ 2.3.3 Compensating for Restrictions LP GAS Fuel System ‹ 2.4.2 Generator Fuel Supply Line‹ 2.5.1 Parts not Included in Fuel System ‹ 2.5.2 Some Important Considerations ‹ 2.5.3 Vapor Withdrawal‹ 2.5.5 Gaseous Carburetion Exhaust System ‹ 2.5.6 Fuel Supply Lines‹ 2.5.7 Excess Flow Valve ‹ 2.5.8 Leakage Tests‹ 2.6.3 Exhaust System Safety ‹ 2.6.1 Mufflers and Spark Arrestors‹ 2.6.2 Type of Exhaust System ‹ 2.7.1 Electrical Junction BOX‹ 2.7.2 Wiring ‹ 2.7.3 Generator AC Connections‹ 2.7.6 Power Supply Cord ‹ 2.7.7 Ground Fault Circuit InterruptersBattery Installation Optional AccessoriesPost Installation Tests Testing Under LoadBefore Initial START-UP Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionElectrical Data Electrical Data Exploded Views and Parts Lists Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists Description QTY Exploded Views and Parts Lists SCROLL, Flywheel Exploded Views and Parts Lists Ring SET, Piston DIA Exploded Views and Parts Lists MANIFOLD, Intake Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule CONSUMER/PERSONAL Applications

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