Guardian Technologies 02010-2, 04164-3 Generator Applicability, Generator AC Connection System

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Section 1 – General Information

Recreational Vehicle Generator

1.2GENERATOR APPLICABILITY

These generators have been designed and manufac- tured for supplying electrical power for recreational vehicles. Do not modify the generator or use it for any application other than for what it was designed. If there are any questions pertaining to its applica- tion, write or call the factory. Do not use the unit until advised by a competent authority.

DANGER

For fire safety, the generator must have been properly installed in compliance with ANSI 119.2-1975/NFPA 501C-1974, “Standard for Recreational Vehicles, Part III – Installation of Electrical Systems.” The generator also must have been installed in strict compliance with the manufacturer’s detailed installation instructions. After installation, do nothing that might render the unit in noncompliance with such codes, stan- dards and instructions.

Use this generator to supply electrical power for operating 120/240-volt, single-phase, 60 Hertz, AC electrical loads. These loads can require up to 4,800 watts (4.8 kW) of power, but cannot exceed 40 AC amperes of current at 120 volts, or 20 AC amperes at 240 volts for model 02010-2. For model 04164-3, the loads can require up to 4,500 watts (4.5 kW) of power, but cannot exceed 37.5 amperes of current at 120 volts, or 18.8 amperes at 240 volts.

1.4GENERATOR AC

CONNECTION SYSTEM

This generator set is equipped with dual stator AC power windings. These two-stator windings sup- ply electrical power to customer electrical loads by means of a dual two-wire connection system. Note, however, that the neutral is grounded.

The generator may have been installed so that it pow- ers 120-volt AC loads (Figure 1.1). It can be wired to connect both 120- and/or 240-volt AC electrical loads. This procedure should be done by an Authorized Service Dealer or other qualified installer.

Figure 1.1 – Connections for 120 Volts Only

Do not overload the generator. Some installa- tions may require that electrical loads be alter- nated to avoid overloading. Applying excessively high electrical loads may damage the genera- tor and may shorten its life. Add up the rated watts of all electrical lighting, appliance, tool and motor loads the generator will power at one time. This total should not be greater than the wattage capacity of the generator. If an electri- cal device nameplate gives only volts and amps, multiply volts times amps to obtain watts (volts x amps = watts). Some electric motors require more watts of power (or amps of current) for starting than for continuous operation.

1.3SAFETY

Before attempting to use the generator set, care- fully read the “Safety Rules” section of this manual. Comply strictly with these rules to prevent accidents and damage to equipment and/or property. We sug- gest copying and posting the “Safety Rules” in poten- tial hazard areas of the vehicle. Stress safety to all operators and potential operators of this equipment.

1.5SPECIFICATIONS

‹1.5.1 FUEL REQUIREMENTS

This generator is equipped with a gasoline fuel sys- tem. Depending on the installation, the generator may have either a separate fuel tank, or it may “share” the vehicle engine’s fuel tank.

NOTE:

Some installations using a “shared” fuel tank may have a generator fuel pickup tube that is shorter than the vehicle engine’s pickup tube. Such an arrangement causes the generator engine to “run out of gas” while adequate fuel for the vehicle remains in the tank.

To reduce lead and carbon deposits use high qual- ity UNLEADED gasoline with the generator. Leaded REGULAR grade gasoline is an acceptable substi- tute.

NOTE:

Using unleaded gasoline contributes to longer engine valve life by reducing lead and carbon deposits.

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Contents Air-cooled Recreational Vehicle Generators Introduction Authorized Service Dealer LocationInside Front Cover Part II Installation Instructions Warning   Electrical Hazards  Model Generator IdentificationGenerator AC Connection System SafetySpecifications Generator Applicability‹ 1.5.6 Generator ‹ 1.5.2 Optional Propane Fuel System‹ 1.5.3 Fuel Consumption ‹ 1.5.4 Engine OIL RequirementsOptional Remote START/STOP Panel Generator Control PanelAutomatic Choke Gasoline only Starting the Generator Before Starting the EngineStopping the Generator SUMMER/WINTER Heat Riser System‹ 2.7.1 Letting the Engine Stabilize ‹ 2.8.1 do not Overload the Generator ‹ 2.9. LOW OIL Pressure Switch‹ 2.9.2 High Temperature Switch Protection SystemsChecking the Engine OIL Level Additional Information‹ 2.10.2 Operation in High Grass or Brush ‹ 3.3.1 Cleaning the Foam Precleaner Maintaining the Engine AIR CleanerChanging the Engine OIL AND/OR OIL Filter Checking the Engine Spark Plug Clean AIR IntakeSpark Arrestor Muffler Cleaning the GeneratorBattery Maintenance Fuel Filter Gasoline onlyExercising the Generator OUT of Service Procedure‹ 3.13.1 Removal from Service Drive Belt‹ 3.13.2 Return to Service Part  General Hazards   Fire Hazards  Standards Booklets Purpose and Scope ManualEquipment Description Generator Engine Operating Speed0F1127 ‹ 2.1.1 Generator Location Location and Support‹ 2.1.2 Generator Support ‹ 2.2.1 Compartment Size Generator Compartments‹ 2.1.4 Generator Restraint ‹ 2.2.2 Compartment Construction‹ 2.2.4 Acoustics ‹ 2.2.3 Sound Insulating MaterialsTypical Noise Abatement ‹ 2.2.5 Compartment Floor Cutouts‹ 2.3.1 Generator Airflow Cooling and Ventilating AIR‹ 2.3.2 Cooling AIR Inlet Openings Gasoline Fuel System ‹ 2.3.4 Testing the Installation‹ 2.3.3 Compensating for Restrictions ‹ 2.4.2 Generator Fuel Supply Line LP GAS Fuel System‹ 2.5.1 Parts not Included in Fuel System ‹ 2.5.3 Vapor Withdrawal ‹ 2.5.2 Some Important Considerations‹ 2.5.5 Gaseous Carburetion ‹ 2.5.8 Leakage Tests Exhaust System‹ 2.5.6 Fuel Supply Lines ‹ 2.5.7 Excess Flow Valve‹ 2.7.1 Electrical Junction BOX ‹ 2.6.3 Exhaust System Safety‹ 2.6.1 Mufflers and Spark Arrestors ‹ 2.6.2 Type of Exhaust System‹ 2.7.3 Generator AC Connections ‹ 2.7.2 Wiring‹ 2.7.7 Ground Fault Circuit Interrupters ‹ 2.7.6 Power Supply CordOptional Accessories Battery InstallationInitial Start Post Installation TestsTesting Under Load Before Initial START-UPInstallation Checklist Problem Cause Correction Troubleshooting GuideElectrical Data Electrical Data Exploded Views and Parts Lists Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists Description QTY Exploded Views and Parts Lists SCROLL, Flywheel Exploded Views and Parts Lists Ring SET, Piston DIA Exploded Views and Parts Lists MANIFOLD, Intake MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule CONSUMER/PERSONAL Applications

02010-2, 04164-3 specifications

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