Guardian Technologies 02010-2, 04164-3 owner manual Battery Installation, Optional Accessories

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Section 2 – Installation

Recreational Vehicle Generator

2.8BATTERY INSTALLATION

‹2.8.1 RECOMMENDED BATTERY

Install a battery that meets the following require- ments:

•The battery must be a 12-volt, automotive type storage battery.

•For prevailing ambient temperatures above 32° F (0° C), use a battery rated 70 amp-hours and capable of delivering 400 cold-cranking amperes.

•For prevailing ambient temperatures below 32° F (0° C), use a battery rated 95 amp-hours and capable of delivering 400 cold-cranking amperes.

NOTE:

Figure 2.20 – Connecting Battery Cables

SIDE VIEW OF GENERATOR

STARTER

CONTACTOR

GROUND LUG

NEGATIVE CABLE

BATTERY

 

 

‹2.8.4 BATTERY COMPARTMENT

If the battery is to be used to power other vehicle accessories, as well as start the generator, a bat- tery with a larger capacity may be needed.

‹2.8.2 BATTERY CABLES

Using battery cables that are too long or too small in diameter may cause a drop in voltage, which causes starting problems. For the best cold weather starting, the voltage drop between battery terminals and the generator connection point should not exceed 0.12 volts per 100 amperes of cranking current.

These generators are rated at about 100 DC amperes of cranking current.

Select battery cables based on (a) cable length and (b) prevailing ambient temperatures. Generally, the longer the cable and the colder the weather, the larger the cable size must be, as shown in the chart.

 

CABLE LENGTH

 

 

 

in Feet (meters)

CABLE SIZE

 

0 to 10 (0 to 3)

2*

 

 

11 to 15 (3.4 to 4.5)

0

 

 

16 to 20 (4.5 to 6)

000

 

 

 

 

 

*For warm weather, use No. 2 cable up to 20 feet.

‹2.8.3 BATTERY CABLE CONNECTIONS

1.Connect the battery cable from the battery post or terminal indicated by a POSITIVE, POS or (+) to the lug on the starter contactor (Figure 2.20).

NOTE:

Install the generator battery in its own, vented com- partment. Place the battery compartment away from any source of heat, sparks or flame.

Provide ventilation openings in the battery compart- ment. The minimum size of openings should be 2 square inches at the top of the compartment. Mount the battery on a strong, rigid supporting structure, where leaks and spills of battery fluid will not cause damage.

2.9OPTIONAL ACCESSORIES

A plug-in receptacle (Figure 2.21) is provided on the generator set, above the muffler enclosure. Use this receptacle to connect an optional remote-mounted start/stop panel to the generator. Installation of such a panel will permit starting and stoping the gen- erator engine from any convenient location inside the vehicle.

Figure 2.21 – Remote Panel Plug-in Receptacle

Check to be sure the battery cable boot for the starter cable has been installed.

2.Connect the battery cable from the battery post indicated by a NEGATIVE, NEG or (-) to the frame ground connection (Figure 2.20).

3.Connect cables so the connectors are clean and tight.

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Contents Air-cooled Recreational Vehicle Generators Authorized Service Dealer Location IntroductionPart II Installation Instructions Inside Front Cover Warning   Electrical Hazards  Generator Identification ModelSafety SpecificationsGenerator Applicability Generator AC Connection System‹ 1.5.2 Optional Propane Fuel System ‹ 1.5.3 Fuel Consumption‹ 1.5.4 Engine OIL Requirements ‹ 1.5.6 GeneratorGenerator Control Panel Optional Remote START/STOP PanelAutomatic Choke Gasoline only Before Starting the Engine Starting the GeneratorSUMMER/WINTER Heat Riser System Stopping the Generator‹ 2.7.1 Letting the Engine Stabilize ‹ 2.9. LOW OIL Pressure Switch ‹ 2.9.2 High Temperature SwitchProtection Systems ‹ 2.8.1 do not Overload the GeneratorAdditional Information Checking the Engine OIL Level‹ 2.10.2 Operation in High Grass or Brush Maintaining the Engine AIR Cleaner ‹ 3.3.1 Cleaning the Foam PrecleanerChanging the Engine OIL AND/OR OIL Filter Clean AIR Intake Checking the Engine Spark PlugCleaning the Generator Battery MaintenanceFuel Filter Gasoline only Spark Arrestor MufflerOUT of Service Procedure ‹ 3.13.1 Removal from ServiceDrive Belt Exercising the Generator‹ 3.13.2 Return to Service Part  General Hazards   Fire Hazards  Purpose and Scope Manual Equipment DescriptionGenerator Engine Operating Speed Standards Booklets0F1127 Location and Support ‹ 2.1.1 Generator Location‹ 2.1.2 Generator Support Generator Compartments ‹ 2.1.4 Generator Restraint‹ 2.2.2 Compartment Construction ‹ 2.2.1 Compartment Size‹ 2.2.3 Sound Insulating Materials ‹ 2.2.4 Acoustics‹ 2.2.5 Compartment Floor Cutouts Typical Noise AbatementCooling and Ventilating AIR ‹ 2.3.1 Generator Airflow‹ 2.3.2 Cooling AIR Inlet Openings ‹ 2.3.4 Testing the Installation Gasoline Fuel System‹ 2.3.3 Compensating for Restrictions LP GAS Fuel System ‹ 2.4.2 Generator Fuel Supply Line‹ 2.5.1 Parts not Included in Fuel System ‹ 2.5.2 Some Important Considerations ‹ 2.5.3 Vapor Withdrawal‹ 2.5.5 Gaseous Carburetion Exhaust System ‹ 2.5.6 Fuel Supply Lines‹ 2.5.7 Excess Flow Valve ‹ 2.5.8 Leakage Tests‹ 2.6.3 Exhaust System Safety ‹ 2.6.1 Mufflers and Spark Arrestors‹ 2.6.2 Type of Exhaust System ‹ 2.7.1 Electrical Junction BOX‹ 2.7.2 Wiring ‹ 2.7.3 Generator AC Connections‹ 2.7.6 Power Supply Cord ‹ 2.7.7 Ground Fault Circuit InterruptersBattery Installation Optional AccessoriesPost Installation Tests Testing Under LoadBefore Initial START-UP Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionElectrical Data Electrical Data Exploded Views and Parts Lists Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists Description QTY Exploded Views and Parts Lists SCROLL, Flywheel Exploded Views and Parts Lists Ring SET, Piston DIA Exploded Views and Parts Lists MANIFOLD, Intake Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule CONSUMER/PERSONAL Applications

02010-2, 04164-3 specifications

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