Generac Power Systems 004992-0, 004992-1, 37kW NG, 40kW LP, 004992-1, 004992-0 Generator Location

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Section 2 — Installation

Guardian 40kW Liquid-cooled Generators

After the system has been installed, do nothing

!that might render the installation in noncompli- ance with such codes, standards and regula- tions.

‹2.1.1 NFPA STANDARDS

The following published standards booklets pertain- ing to standby electric systems are available form the National Fire Protection Association (NFPA), Batterymarch Park, Quincy, MA 02269:

NOTE:

It is essential to use the latest version of any stan- dard to ensure correct and current information.

NFPA No. 37, STATIONARY COMBUSTION ENGINES AND GAS TURBINES.

NFPA No. 76A, ESSENTIAL ELECTRICAL SYS-

TEMS FOR HEALTH CARE FACILITIES.

NFPA No. 220, STANDARD TYPES OF BUILDING CONSTRUCTION

NFPA No. 68, GUIDE FOR EXPLOSION VENTING

NFPA No. 70, NATIONAL ELECTRICAL CODE.

NFPA No. 30, FLAMMABLE AND COMBUSTIBLE LIQUIDS CODE.

NFPA No. 10, INSTALLATION, MAINTENANCE AND USE OF PORTABLE FIRE EXTINGUISHERS.

‹2.1.2 OTHER PUBLISHED STANDARDS

In addition to NFPA standards, the following infor- mation pertaining to the installation and use of standby electric systems is available:

NOTE:

It is essential to use the latest version of any stan- dard to ensure correct and current information.

2.2GENERATOR LOCATION

Install the generator set, in its protective enclosure outdoors, where adequate cooling and ventilating air always is available. Consider these factors:

Install the unit where air inlet and outlet openings will not become obstructed by leaves, grass, snow, etc. If prevailing winds will cause blowing or drift- ing, consider using a windbreak to protect the unit.

Install the generator on high ground where water levels will not rise and endanger it.

This genset must be installed on a level surface. The base frame must be level within 1/2 inch all around.

Allow sufficient room on all sides of the generator for maintenance and servicing. A good rule is to allow five feet of space on all sides.

Where strong prevailing winds blow from one direction, face the generator air inlet openings into the prevailing winds.

Install the generator as close as possible to the transfer switch. This reduces the length of wiring and conduit.

Install the generator as close as possible to the fuel supply, to reduce the length of piping. HOWEVER, REMEMBER THAT LAWS OR CODES MAY REG- ULATE THE DISTANCE.

2.3GENERATOR MOUNTING AND

SUPPORT

Retain the generator compartment to a concrete slab with 1/4-inch masonry type anchor bolts. Be sure the bolts are long enough to retain the compartment. The slab should be at least six inches thick and should extend beyond the enclosure to a distance of at least three inches on all sides. See Section 6 for generator major dimensions.

Article X, NATIONAL BUILDING CODE, available from the American Insurance Association, 85 John Street, New York, N.Y. 10038.

AGRICULTURAL WIRING HANDBOOK, obtainable from the Food and Energy Council, 909 University Avenue, Columbia, MO, 65201.

ASAE EP-364.2, INSTALLATION AND MAINTE-

NANCE OF FARM STANDBY ELECTRIC POWER, available from the American Society of Agricultural Engineers, 2950 Niles Road, St. Joseph, MI 49085.

A52.1, AMERICAN NATIONAL STANDARD FOR CHIMNEYS, FIREPLACES AND VENTING SYS- TEMS, available from the American National Standard Institute, 1430 Broadway, New York, N.Y. 10018.

2.4BASIC STANDBY ELECTRIC

SYSTEM

Figure 2.1 (on page 10) shows a schematic diagram of a basic standby electric system. Both the UTILITY power supply and the STANDBY (GENERATOR) out- put are connected to an approved transfer switch. The transfer switch is required by electrical code and serves the following functions:

Allows the LOAD circuits to be connected to only one power supply at a time.

Prevents electrical backfeed between the generator and the UTILITY power circuits.

Notice that both the STANDBY and the UTILITY power supplies to the transfer switch are protected against overload by a main line circuit breaker.

Generac® Power Systems, Inc. 9

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Contents Liquid-cooled, Prepackaged Standby Generators ‹ Read this Manual Thoroughly ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsCoolant Recommendations Torque SpecificationsBefore Installation Engine OIL Recommendations‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support Basic Standby Electric SystemGenerator AC Neutral Connections Emergency Circuit Isolation MethodTotal Circuit Isolation Method ‹ 2.9.2 GTS-TYPE ATS Transfer Switch Signal ConnectionsBattery Installation ‹ 2.9.1 PRE-PACKAGED ATSPreparation Before START-UP Control Console Components Using AN Engineered GTS Transfer Switch‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.2 Fault Indicator Leds‹ 3.2.6 System Ready LED Engine Governor Adjustments‹ 3.2.5 SET Exercise Time Switch Manual Transfer START-UPWeekly Exercise Cycle Automatic OperationCooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.1 Check Engine OIL Level ‹ 4.5.2 Check Battery‹ 4.5.8 Check FAN Belt ‹ 4.5.9 Inspect Engine Governor‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsElectrical Data Electrical Data Electrical Data Electrical Data Carrier Rear Bearing Battery Post Covwer Black Assy WireHold Down Battery Boot Battery CableSee Latch Detail Duct Discharge RH Front Assy GRD Wire 99HSBAssembly BASE-DOOR Ground Wire Intake Duct HSBGenerac Power Systems, Inc Cover TOP Panel HSB Assy 2A 12V UL BatteryControl BOX HSB Cover Front Panel HSBGenerac Power Systems, Inc MACHINING, 3.9L Engine COVER, Flywheel AccessASSEMBLY, Resistor Flexplate 3.9L HSBPump Radiator Support L/H Side Tank Coolant RecoveryRadiator Copper Brass VENTURI,3.9L Cryslr HSB 22FANTo Engine Flange Fuel Inlet Base AIR Cleaner PlateHold Down AIR Cleaner Plate AIR Cleaner TOPLeads Rear Bearing Carrier 390/DRCT Rotor 390 30KW 1P Direct HSBRotor 390 40KW 1P Direct HSB STR-390--40AD HSB 433MM LONG3.9L ChryslerExhaust Flange 2 Pipe NUT TOP Lock FL M12-1.75OUT WYE, Pipe 3.9L ChryslerInstallation Diagram Guardian 40kW Liquid-cooled Generators Guardian 40kW Liquid-cooled Generators This Warranty Shall not Apply to the Following