Generac Power Systems 004992-0, 004992-1, 37kW NG, 40kW LP Control BOX HSB, Cover Front Panel HSB

Page 35

Section 7 - Exploded Views and Parts

Guardian 40kW Liquid-cooled Generators

Control Panel — Drawing No. 0E7118-G

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E7195

1

CONTROL BOX HSB

34

0D4698 *

REF.

BLOCK TERM 20A 6 X 3 X 1100V

2

0E7196

1

COVER FRONT PANEL HSB

35

0E7252

1

BRACKET CB 221.5 X 102

3

0E7197

1

COVER TOP PANEL HSB

36

0C1229

1

DECAL WARNING ELECTRICAL

4

0E7193

1

DECAL WARNINGS HSB

 

 

 

 

SHOCK

5

0E7194

1

DECAL CONTROLS HSB

37

0C1127

1

DECAL AVR COVER

6

0E4494

1

SWITCH ROC DPDT ON-OFF-ON

38

0A1441B

1

COVER PLATE, AVR

7

082573

1

SWITCH ROCKER DPST 125V SPD

39

0E7128

1

HARNESS CNTRL PNL 3.0L FORD

8

032300

2

HOLDER FUSE

 

 

 

 

(NOT SHOWN)

9

022676

1

FUSE 15A X AGC15

40

0E7358

8

SCREW PPPH HI-LO #4-24 X 3/8

10

067682B

1

FUSE 4A SLO BLO GLASS

41

074908

6

SCREW HHTT M5-0.8 X 10 BP

11

060015

1

FITTING CONDUIT 90D 3/8"

42

0C5141

1

CONN DEUTSCH GASKET 8/12 POS

12

054199

1

DECAL DANGER HIGH VOLTAGE

 

 

 

 

DT

13

0C2657

1

TRANSFRMR 16V 6VA

43

0C2699

11

SCREW PHTT #6-32 X 3/8 ZYC

14

099076

1

TRANSFORMER 16V 56VA

44

0C2323

4

SCREW PHTT #6-32 X 5/8 ZYC

15

040213

2

PCB SUPPORT SNAP-IN 1/4"

45

022155

15

WASHER LOCK #6

16

0E9668

1

ASSY PCB HSB CONTROLLER 3.9L

46

0C2265

4

SCREW PHTT M4-0.7 X 12 ZYC

 

0E4905

1

ASSY PCB HSB CONTRLR 3.0L

47

022264

4

WASHER LOCK #8-M4

 

 

 

FORD

49

020911

2

SCREW PPHM M5-0.8 X 30 ZINC

17

067680

1

ASSY VOLTAGE REGULATOR 60HZ

50

066849

2

SCREW HHTT M5-0.8 X 16

18

0E6875A

1

RELAY 12VDC C FORM W/DIODE

51

022152

4

WASHER LOCK #10

19

0E6881 *

REF.

SOCKET RELAY

52

023897

3

WASHER FLAT #10 ZINC

20

0C5139 *

REF.

CONN DEUTSCH RECEPT GY/FLN

53

051716

2

NUT HEX M5-0.8 G8 YEL CHR

21

0E5142 *

REF.

CONN DEUTSCH RECEPT WDGE

54

090388

2

SCREW HHTT M6-1.0 X 12 ZINC

 

 

 

BLKHD

55

042568

4

SCREW HHC M6-1.0 X 20 G8.8

22

0E3161

1

ASSY BOSCH GOV DRIVER

56

022097

8

WASHER LOCK M6-1/4

23

054450

1

CIRCT BRK 5.5 X 1 ETA 46-500-P

57

022473

6

WASHER FLAT 1/4-M6 ZINC

24

0D5070A

1

ASSY 2A 12V UL BATTERY

58

0441140187

2

WIRE ASSY 3" X (2) 3/16" TABS

 

 

 

CHARGER

59

070370

2

WASHER MICA .203

25

0E2514

1

FITTING CONDUIT STR 1-1/2"

60

023762

1

WASHER SHAKEPROOF EXT #10

26

0A9457

1

DECAL NEUTRAL

 

 

 

 

STL

27

0E7539

1

DECALCUSTOMER CNNCTN XFER

61

055444

1

HEATSINK

 

 

 

SW

62

030468

1

WASHER STEP NYLON .20

28

046357 *

REF.

BLOCK TERM 20A 6 X 6 X 1100V

63

049939

1

RECTIFIER MSC 12A 600V 1N1206R

29

0D3719B

1

DECAL CUSTOMER CNNCTN E1 E3

64

022158

1

NUT HEX #10-32 STEEL

 

 

 

N

65

022985

1

WASHER FLAT #6 ZINC

30

057073

1

JUNCTION BLOCK 3/8-16

66

038750

2

SCREW HHC M6-1.0 X 30 G8.8

31

0E7283

1

CB 0150A2P240V S QN2 LL

67

0A2115

4

WASHER NYLON .257

 

0E3628

1

CB 0200A2P240V S QN2 LL

68

0C2454

4

SCREW THF M6-1 X 16 N WA Z/JS

32

0E3664

1

BASE QN CIRCUIT BREAKER

 

 

 

 

 

33

0E7539A

1

DECAL TB1 HSB CONTROL PANEL

 

* ITEMS INCLUDED AS PART OF I/N 39

 

Generac® Power Systems, Inc. 33

Page 34 Page 36
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Page 34 Page 36
Contents Liquid-cooled, Prepackaged Standby Generators ‹ Read this Manual Thoroughly ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsCoolant Recommendations Torque SpecificationsBefore Installation Engine OIL Recommendations‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support Basic Standby Electric SystemGenerator AC Neutral Connections Emergency Circuit Isolation MethodTotal Circuit Isolation Method ‹ 2.9.2 GTS-TYPE ATS Transfer Switch Signal ConnectionsBattery Installation ‹ 2.9.1 PRE-PACKAGED ATSPreparation Before START-UP Control Console Components Using AN Engineered GTS Transfer Switch‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.2 Fault Indicator Leds‹ 3.2.6 System Ready LED Engine Governor Adjustments‹ 3.2.5 SET Exercise Time Switch Manual Transfer START-UPWeekly Exercise Cycle Automatic OperationCooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.1 Check Engine OIL Level ‹ 4.5.2 Check Battery‹ 4.5.8 Check FAN Belt ‹ 4.5.9 Inspect Engine Governor‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsElectrical Data Electrical Data Electrical Data Electrical Data Carrier Rear Bearing Battery Post Covwer Black Assy WireHold Down Battery Boot Battery CableSee Latch Detail Duct Discharge RH Front Assy GRD Wire 99HSBAssembly BASE-DOOR Ground Wire Intake Duct HSBGenerac Power Systems, Inc Cover TOP Panel HSB Assy 2A 12V UL BatteryControl BOX HSB Cover Front Panel HSBGenerac Power Systems, Inc MACHINING, 3.9L Engine COVER, Flywheel AccessASSEMBLY, Resistor Flexplate 3.9L HSBPump Radiator Support L/H Side Tank Coolant RecoveryRadiator Copper Brass VENTURI,3.9L Cryslr HSB 22FANTo Engine Flange Fuel Inlet Base AIR Cleaner PlateHold Down AIR Cleaner Plate AIR Cleaner TOPLeads Rear Bearing Carrier 390/DRCT Rotor 390 30KW 1P Direct HSBRotor 390 40KW 1P Direct HSB STR-390--40AD HSB 433MM LONG3.9L ChryslerExhaust Flange 2 Pipe NUT TOP Lock FL M12-1.75OUT WYE, Pipe 3.9L ChryslerInstallation Diagram Guardian 40kW Liquid-cooled Generators Guardian 40kW Liquid-cooled Generators This Warranty Shall not Apply to the Following
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