Generac Power Systems 004992-0, 004992-1 Rotor 390 30KW 1P Direct HSB, Flexplate 3.0L Ford

Page 43

 

 

 

 

Section 7 - Exploded Views and Parts

 

 

 

 

 

 

 

 

 

 

 

 

Guardian 40kW Liquid-cooled Generators

 

 

 

 

 

 

Alternator — Drawing No. 0E5146-B

 

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

 

1

0E5093A

1

ROTOR 390 30KW 1P DIRECT HSB

 

 

 

 

0E7413A

1

ROTOR 390 40KW 1P DIRECT HSB

 

 

2

0E5094A

1

STR-390--35AD1 HSB (382MM LONG)(3.0LFORD)

 

 

 

 

0E7412A

1

STR-390--40AD HSB (433MM LONG)(3.9L CHRYSLER)

 

 

3

0E5706

1

REAR BEARING CARRIER 390/DRCT

 

 

4

0E5048

REF

FLEXPLATE 3.0L FORD

 

 

 

 

0E5048A

REF

FLEXPLATE 3.9L HSB

 

 

5

0E6668

1

FLYWHEEL ASSY 3.0L HSB LG GEAR

 

 

6

0E6076

1

REVCOR FAN 10.75 X 2 W/PRESS DIS

 

 

7

046526

8

WASHER LOCK M10

 

 

8

051755

4

SCREW HHC M10-1.5 X 16 G8.8

 

 

9

04576100BK

4

STUD M14-2.0 X 490 G5 ZINC (3.0L FORD)

 

 

 

 

04576100BF

4

STUD M14-2.0 X 540 G5 ZINC (3.9L CHRYSLER)

 

 

10

043123

4

WASHER LOCK M14

 

 

11

051779

4

NUT HEX M14-2.0 G8 YEL CHR

 

 

12

0E7587

1

ASSY BRUSH HOLDER 390/HSB

 

 

13

023365

5

WASHER SHAKEPROOF INT #8

 

 

14

092980

4

SCREW PPHM M4-0.7 X 25

 

 

15

052625

4

SCREW SHC M10-1.5 X 35 G12.9

 

 

16

0A2602

1

WASHER FLAT .688 ID X 3.25 OD

 

 

17

042558

1

KEY SQ 3/8 X 1 STEEL

 

 

18

0A2601

1

SCREW HHC M16-2.0 X 45 G8.8

 

 

19

0E7226

1

GUARD STATOR 390

 

 

20

045757

2

SCREW HHC M6-1.0 X 25 G8.8

 

 

21

052857

2

NUT TOP LOCK FL M6-1.0

 

 

22

051715

4

NUT HEX M4-0.7 G8 YEL CHR

 

 

23

038150

4

WASHER FLAT #8 ZINC

 

 

24

077043F

1

CONDUIT FLEX 1-1/4" (30" LG)

 

 

 

ROTOR REPLACEMENT PARTS

 

 

 

 

30

047248

1

BALL BEARING-45 MM

 

 

31

070892

1

SLIP RING -MACHINED-

 

 

Generac® Power Systems, Inc. 41

Image 43
Contents Liquid-cooled, Prepackaged Standby Generators ‹ Read this Manual Thoroughly ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsCoolant Recommendations Torque SpecificationsBefore Installation Engine OIL Recommendations‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support Basic Standby Electric SystemTotal Circuit Isolation Method Emergency Circuit Isolation MethodGenerator AC Neutral Connections ‹ 2.9.2 GTS-TYPE ATS Transfer Switch Signal ConnectionsBattery Installation ‹ 2.9.1 PRE-PACKAGED ATSPreparation Before START-UP Control Console Components Using AN Engineered GTS Transfer Switch‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.2 Fault Indicator Leds‹ 3.2.6 System Ready LED Engine Governor Adjustments‹ 3.2.5 SET Exercise Time Switch Manual Transfer START-UPWeekly Exercise Cycle Automatic OperationChecking Fluid Levels Overload Protection for Engine DC Electrical SystemCooling System ‹ 4.5.1 Check Engine OIL Level ‹ 4.5.2 Check Battery‹ 4.5.8 Check FAN Belt ‹ 4.5.9 Inspect Engine Governor‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsElectrical Data Electrical Data Electrical Data Electrical Data Carrier Rear Bearing Battery Post Covwer Black Assy WireHold Down Battery Boot Battery CableSee Latch Detail Duct Discharge RH Front Assy GRD Wire 99HSBAssembly BASE-DOOR Ground Wire Intake Duct HSBGenerac Power Systems, Inc Cover TOP Panel HSB Assy 2A 12V UL BatteryControl BOX HSB Cover Front Panel HSBGenerac Power Systems, Inc MACHINING, 3.9L Engine COVER, Flywheel AccessASSEMBLY, Resistor Flexplate 3.9L HSBPump Radiator Support L/H Side Tank Coolant RecoveryRadiator Copper Brass VENTURI,3.9L Cryslr HSB 22FANTo Engine Flange Fuel Inlet Base AIR Cleaner PlateHold Down AIR Cleaner Plate AIR Cleaner TOPLeads Rear Bearing Carrier 390/DRCT Rotor 390 30KW 1P Direct HSBRotor 390 40KW 1P Direct HSB STR-390--40AD HSB 433MM LONG3.9L ChryslerExhaust Flange 2 Pipe NUT TOP Lock FL M12-1.75OUT WYE, Pipe 3.9L ChryslerInstallation Diagram Guardian 40kW Liquid-cooled Generators Guardian 40kW Liquid-cooled Generators This Warranty Shall not Apply to the Following