Generac Power Systems 004992-0, 004992-1 Flexplate 3.9L HSB, MACHINING, 3.9L Engine, Adaptor Sunk

Page 37

Section 7 - Exploded Views and Parts

Guardian 40kW Liquid-cooled Generators

Engine — Drawing No. 0E8121-D

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E5048A

1

FLEXPLATE 3.9L HSB

39

050873A

1

PLUG PIPE 1/4 CSK W/ VIBRA SL

2

0E7477

1

MACHINING, 3.9L ENGINE

40

031919

1

PLUG STD PIPE 3/8 COUNTER-

 

 

 

ADAPTOR

 

 

 

 

SUNK

3

0E6703

1

COVER, FLYWHEEL ACCESS

41

022145

6

WASHER FLAT 5/16-M8 ZINC

4

0E8336

REF

REWORK, 3.9L CHRYSLER ENGINE

42

030795

6

SCREW HHC 5/16-18 X 1 G5

5

0E7841

2

GASKET, THERMOSTAT ADAPTOR

43

051756

5

SCREW HHC M10-1.5 X 20 G8.8

6

0E7254

1

MACH, THERM ADAPTOR 3.9L

44

046526

6

WASHER LOCK M10

 

 

 

CHRY

45

0A1232A

1

ASSEMBLY, D.C. ALTERNATOR

7

0E7956

1

BRACKET, IGNITION COIL

46

0A7801B

1

PULLEY POLY-V 82 OD.

8

0E7953

1

COIL IGNITION 3.9L CHRYSLER

47

045772

1

NUT HEX M10-1.5 G8 YEL CHR

9

047411

4

SCREW HHC M6-1.0 X 16 G8.8

48

022403

2

SCREW HHC 5/16-18 X 2 G5

10

0E8591

6

BOLT, AUTO TRANS CRANKSHAFT

49

0E7950

1

TUBE, DIPSTICK 3.9L CHRYSLER

11

0E7921

1

BRACKET, ALTERNATOR

50

0E7951

1

DIPSTICK OIL LEVEL 3.9L CRYSLR

12

0E7749

1

FAN SPACER, ENGINE COOLING

51

0E8445

1

BRACKET, DIPSTICK TUBE

13

022097

7

WASHER LOCK M6-1/4

52

0E7415

1

OIL FILTER, 3.9L CHRYSLER

14

022473

10

WASHER FLAT 1/4-M6 ZINC

53

042568

1

SCREW HHC M6-1.0 X 20 G8.8

15

049721

2

SCREW HHC M6-1.0 X 35 G8.8 BLK

54

061652

1

SCREW HHC M10-1.5 X 85 G8.8

16

049813

3

NUT HEX M6 X 1.0 G8 YEL CHR

55

031578

1

SCREW HHC 3/8-16 X 1-1/2 G8

17

036833

11

SCREW HHC 3/8-16 X 1 G8

56

082120

1

SPACER .41 X .75 X .39 ST/ZNC

18

022131

21

WASHER FLAT 3/8-M10 ZINC

57

023645

5

SCREW SHC 3/8-16 X 1.25 G8.8 Z

19

022237

14

WASHER LOCK 3/8

58

0E9974

2

CAP VINYL 3/8"ID X 1"DP BLK

20

0E9747

1

STARTER, 12 VOLT

59

0D3488A

1

BELT SERPENTINE 70"

21

022129

11

WASHER LOCK M8-5/16

60

0E7954

1

CABLE IGN COIL 3.9L CHRYSLER

22

049821

3

SCREW SHC M8-1.25 X 30 G12.9

61

0E8309

1

ASSY, IGNITION MODULE 3.9L

23

057073

1

JUNCTION BLOCK 3/8-16

62

029187

2

SPACER .19 X .31 X .50 PL

24

052677

1

WASHER NYLON .50 X .87 X .06

63

032712

2

SCREW HHTT #10-32 X 1.75 CZ

25

066849

2

SCREW HHTT M5-0.8 X 16

64

054455

1

ADP OIL DRN 1/2-20

26

056739

1

RELAY SOLENOID 12VDC PNL MNT

65

0E8606

2

SCREW PPH TAPPING #4 X 3/8"LG

27

0D2244M

1

ASSY MAGPICKUP(3/8-24 MALE)

66

0E8642

REF

ASSEMBLY, RESISTOR

28

087599

1

PLUG PLASTIC 3/8 NPT

67

0E8597

1

HARNESS, 3.9L CHRYSLER ENGINE

29

0E0992B

REF

PLUG EXPANSION 21/32" O.D.

 

 

 

 

(NOT SHOWN)

 

 

 

(WATER PUMP) (QTY 1)

68

0E8755

1

HARNESS, IGNITION 3.9L CHRY

30

0E0992A

REF

PLUG EXPANSION 14.1 O.D.

 

 

 

 

(NOT SHOWN)

 

 

 

(INJCTOR HOLE) (QTY 6)

69

0E8731

1

PLATE, FLEX DISK SPACER

31

0E7754

1

COOLING FAN 10-BLADE (KYSAIR)

70

052647

2

SCREW SHC M10-1.5 X 25 G12.9

32

0E7854

1

CLUTCH, COOLING FAN

71

0E9975

1

CAP VINYL 1/4"ID X 1"DP BLK

33

0E7855

1

TENSIONER W/BRACKET

72

0F1444A

2

HEAT SHEILD, L/H SIDE

34

0E7952

1

PULLEY CRANKSHAFT 3.9L

73

0C2454

2

SCREW THF M6-1X16 N WA Z/JS

 

 

 

CRYSLR

74

043790

1

BARBED EL 90 3/8 NPT X 3/8

35

0E0561

1

ASSY,WATER LEVEL SENSOR C/E

75

069860C

1

HOSE OIL DRAIN ASSY 21"

 

 

 

PL

76

048031J

REF

HOSE CLAMP BAND 5/8"

36

035606

1

SENSOR HI COOLANT SHUTDOWN

77

0F1444

1

HEAT SHIELD, R/H SIDE

37

061012

1

PLUG STD PIPE 1/8 SOCKET HEAD

 

 

 

 

 

38

0A8584

1

SWITCH,OIL PRESSURE, 10PSI,

 

 

 

 

 

 

 

 

2POL

 

 

 

 

 

Generac® Power Systems, Inc. 35

Image 37
Contents Liquid-cooled, Prepackaged Standby Generators ‹ HOW to Obtain Service ‹ Operation and MaintenanceIntroduction ‹ Read this Manual ThoroughlyTable of Contents General Hazards Electrical Hazards Generator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemLifting the Generator UnpackingReconfiguring the Fuel System Specifications‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsBefore Installation Torque SpecificationsEngine OIL Recommendations Coolant RecommendationsGenerator Mounting Support Generator LocationBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsTotal Circuit Isolation Method Emergency Circuit Isolation MethodGenerator AC Neutral Connections Battery Installation Transfer Switch Signal Connections‹ 2.9.1 PRE-PACKAGED ATS ‹ 2.9.2 GTS-TYPE ATSPreparation Before START-UP ‹ 3.2.1 AUTO/OFF/MANUAL Switch Using AN Engineered GTS Transfer Switch‹ 3.2.2 Fault Indicator Leds Control Console Components‹ 3.2.5 SET Exercise Time Switch Engine Governor AdjustmentsManual Transfer START-UP ‹ 3.2.6 System Ready LEDWeekly Exercise Cycle Automatic OperationChecking Fluid Levels Overload Protection for Engine DC Electrical SystemCooling System ‹ 4.5.8 Check FAN Belt ‹ 4.5.2 Check Battery‹ 4.5.9 Inspect Engine Governor ‹ 4.5.1 Check Engine OIL Level‹ 4.6.1 Cleaning the Generator Miscellaneous Maintenance‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.5.13 Coolant Change‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsElectrical Data Electrical Data Electrical Data Electrical Data Carrier Rear Bearing Hold Down Battery Assy WireBoot Battery Cable Battery Post Covwer BlackSee Latch Detail Assembly BASE-DOOR Ground Wire Assy GRD Wire 99HSBIntake Duct HSB Duct Discharge RH FrontGenerac Power Systems, Inc Control BOX HSB Assy 2A 12V UL BatteryCover Front Panel HSB Cover TOP Panel HSBGenerac Power Systems, Inc ASSEMBLY, Resistor COVER, Flywheel AccessFlexplate 3.9L HSB MACHINING, 3.9L EnginePump Radiator Copper Brass Tank Coolant RecoveryVENTURI,3.9L Cryslr HSB 22FAN Radiator Support L/H SideTo Engine Hold Down AIR Cleaner Base AIR Cleaner PlatePlate AIR Cleaner TOP Flange Fuel InletLeads Rotor 390 40KW 1P Direct HSB Rotor 390 30KW 1P Direct HSBSTR-390--40AD HSB 433MM LONG3.9L Chrysler Rear Bearing Carrier 390/DRCTOUT NUT TOP Lock FL M12-1.75WYE, Pipe 3.9L Chrysler Exhaust Flange 2 PipeInstallation Diagram Guardian 40kW Liquid-cooled Generators Guardian 40kW Liquid-cooled Generators This Warranty Shall not Apply to the Following