Generac Power Systems 004992-1, 004992-0 Radiator Copper Brass, VENTURI,3.9L Cryslr HSB 22FAN

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				Section 7 - Exploded Views and Parts
				Section 7 - Exploded Views and Parts
				Guardian 40kW Liquid-cooled Generators
				Radiator — Drawing No. 0E8102-E
	ITEM	PART NO.	QTY.	DESCRIPTION
	1	0D7825A	1	RADIATOR COPPER BRASS
	2	0D7174C	1	VENTURI,3.9L CRYSLR HSB 22"FAN
	3	0E7640	1	RADIATOR SUPPORT L/H SIDE
	4	0E7924	1	HOSE LOWER RADIATOR
	5	0F2853	1	HOSE, RADIATOR UPPER, 3.9L
	6	0D8252	1	FAN GUARD, TOP
	7	0D8251	1	FAN GUARD, BOTTOM
	8	0E0726	1	BRACKET, WATER BOTTLE 1.5L MIT
	9	076749	1	TANK COOLANT RECOVERY
	10	035685	4	CLAMP HOSE #28 1.32-2.25
	13	069860C	1	HOSE OIL DRAIN ASSY 21"
	14	058443	17	SCREW CRIMPTITE 1/4-20 X 5/8
	15	0C2454	5	SCREW TH-FRM M6-1X16 N WA Z/JS
	16	052250	2	TAPE FOAM 1 X 1 (27"LG)
	17	048031C	1	CLAMP HOSE BAND 1/4
	18	029032	1	HOSE 9/32 ID (30" LG)
	19	0A2111	1	SCREW SWAGE 10-32 X 5/16 Z/YC
	20	0E7640A	1	RADIATOR SUPPORT R/H SIDE
	21	035461	1	BARBED STR 1/4NPT X 3/8
	22	065852	1	SPRING CLIP HOLDER .37-.62
	23	051756	4	SCREW HHC M10-1.5 X 20 G8.8
	24	022131	8	WASHER FLAT 3/8-M10 ZINC
	25	046526	4	WASHER LOCK M10
	26	045772	4	NUT HEX M10-1.5 G8 YEL CHR

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Contents Liquid-cooled, Prepackaged Standby Generators ‹ Read this Manual Thoroughly ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsCoolant Recommendations Torque SpecificationsBefore Installation Engine OIL Recommendations‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support Basic Standby Electric SystemEmergency Circuit Isolation Method Total Circuit Isolation MethodGenerator AC Neutral Connections ‹ 2.9.2 GTS-TYPE ATS Transfer Switch Signal ConnectionsBattery Installation ‹ 2.9.1 PRE-PACKAGED ATSPreparation Before START-UP Control Console Components Using AN Engineered GTS Transfer Switch‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.2 Fault Indicator Leds‹ 3.2.6 System Ready LED Engine Governor Adjustments‹ 3.2.5 SET Exercise Time Switch Manual Transfer START-UPWeekly Exercise Cycle Automatic OperationOverload Protection for Engine DC Electrical System Checking Fluid LevelsCooling System ‹ 4.5.1 Check Engine OIL Level ‹ 4.5.2 Check Battery‹ 4.5.8 Check FAN Belt ‹ 4.5.9 Inspect Engine Governor‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsElectrical Data Electrical Data Electrical Data Electrical Data Carrier Rear Bearing Battery Post Covwer Black Assy WireHold Down Battery Boot Battery CableSee Latch Detail Duct Discharge RH Front Assy GRD Wire 99HSBAssembly BASE-DOOR Ground Wire Intake Duct HSBGenerac Power Systems, Inc Cover TOP Panel HSB Assy 2A 12V UL BatteryControl BOX HSB Cover Front Panel HSBGenerac Power Systems, Inc MACHINING, 3.9L Engine COVER, Flywheel AccessASSEMBLY, Resistor Flexplate 3.9L HSBPump Radiator Support L/H Side Tank Coolant RecoveryRadiator Copper Brass VENTURI,3.9L Cryslr HSB 22FANTo Engine Flange Fuel Inlet Base AIR Cleaner PlateHold Down AIR Cleaner Plate AIR Cleaner TOPLeads Rear Bearing Carrier 390/DRCT Rotor 390 30KW 1P Direct HSBRotor 390 40KW 1P Direct HSB STR-390--40AD HSB 433MM LONG3.9L ChryslerExhaust Flange 2 Pipe NUT TOP Lock FL M12-1.75OUT WYE, Pipe 3.9L ChryslerInstallation Diagram Guardian 40kW Liquid-cooled Generators Guardian 40kW Liquid-cooled Generators This Warranty Shall not Apply to the Following