Generac Power Systems 04389-1, 04456-1, 04390-1 owner manual Location, Generator, Transfer Switch

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Section 1 — General Information

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

3.Remove the small hose clamp and hose from the fuel regulator. It may be necessary to pry the hose off of the brass fitting using a screw driver to gen- tly lift up the hose edge.

4.Remove the brass hose fitting screwed into the fuel regulator.

5.Locate and identify the brass idle jet. This will be located in the fuel regulator casting facing the front of the unit.

6.Remove the idle jet from its holding location.

7.Place the idle jet, thread side first, into the threaded hole originally occupied by the brass hose fitting.

8.Using a short No. 2 Phillips screw driver, thread the idle jet into the regulator casting. DO NOT OVER TIGHTEN.

9.Apply thread sealant to the threads of the hose fit- ting and replace it into the regulator body.

10.Re-attach the small hose and hose clamp and tighten as necessary.

11.Replace the engine air in baffle using the four M6 screws.

12.Identify both brass adjustment screws on the reg- ulator.

NOTE:

One adjustment screw can be accessed from the front of the unit and the second can be accessed from the back of the unit enclosure by removing the plastic hole plug.

13.To adjust the system to run on LP fuel, turn the adjuster screw that can be accessed from inside the front of the unit, ¼ TURN CLOCKWISE. This should now set the system for maximum power and best performance.

14.It may be necessary to make minor adjustments to the preset adjustment screw settings to achieve maximum power. If experiencing problems with the unit producing maximum power, follow the procedure in Section 2.6 (Adjusting the Fuel Regulator).

Figure 1.4 - Demand Regulator

1.9LOCATION

1.9.1 GENERATOR

Install the generator set, in its protective enclosure, outdoors, where adequate cooling and ventilating air is always available. Consider these factors:

Install the unit where air inlet and outlet openings will not become obstructed by leaves, grass, snow, etc. If prevailing winds will cause blowing or drift- ing, consider using a windbreak to protect the unit.

Install the generator on high ground where water levels will not rise and endanger it.

Allow sufficient room on all sides of the generator for maintenance and servicing. A good rule is to allow three feet of space on all sides.

Where strong prevailing winds blow from one direction, face the generator air inlet openings to the prevailing winds.

Install the generator as close as possible to the fuel supply, to reduce the length of piping.

Install the generator as close as possible to the transfer switch. HOWEVER, REMEMBER THAT LAWS OR CODES MAY REGULATE THE DIS- TANCE.

The genset must be installed on a level surface. The base frame must be level within two (2) inches all around.

1.9.2 TRANSFER SWITCH

1.9.2.1 7 kW, 12 kW and 15 kW Units

The transfer switch shipped with this generator is enclosed in a NEMA 1 enclosure. This type of enclo- sure is intended for indoor use only. Follow these rules:

• Install the transfer switch indoors on a firm, stur-

dy supporting structure.

• To prevent switch distortion, level the switch if nec-

essary. This can be done by placing washers

between the switch enclosure and mounting sur-

face.

• Never install the switch where water or any corro-

sive substance might drip onto the enclosure.

IDLE CIRCUIT PORT

 

 

FUEL HOSE

 

 

BRASS HOSE

 

 

FITTING

O

 

BRASS HOSE

U

 

FITTING

T

PRESSURE

1

TAP

 

1/8 NPT

ADJUSTER

SCREWS

SMALL

FUEL JET

REGULATOR HOUSING PORT

• Protect the switch at all times against excessive

moisture, dust, dirt, lint, construction grit and cor-

rosive vapors.

8 Generac® Power Systems, Inc.

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Contents Installation Introduction Authorized Dealer LocationTroubleshooting Post Installation Start-up AdjustmentsMaintenance Introduction Inside Front CoverGeneral Hazards Electrical Hazards ‹ Standards IndexProtection Systems UNPACKING/INSPECTIONSystem SET LED Your Generator 7 kW, Single Cylinder GH-410 Engine‹ 1.5.1 Generator Specifications‹ 1.5.2 Engine Fuel Consumption Reconfiguring the Fuel SystemFuel Requirements Recommendations 1 7 KW, 410CC EngineGenerator Transfer SwitchLocation 2.1 7 kW, 12 kW and 15 kW UnitsBattery Installation BatteryBefore Initial START-UP Check Transfer Switch OperationElectrical Checks Generator Tests Under Load Checking Automatic OperationEngine Governor Adjustment Adjusting the Regulator Natural GAS only1 7 KW Units Voltage Regulator Adjustment 2 12 KW and 15 KW Units‹ 3.2.3 Manual Position BREAK-IN ProcedureAutomatic Transfer Operation ‹ 3.2.1 Auto PositionSequence of Automatic Operation Manual Transfer Operation‹ 3.7.1 LOW OIL Pressure Switch Setting the Exercise Timer‹ 3.5.2 Transfer Back to Utility Power Source ‹ 3.7.2 High Temperature SwitchApproximate Crank Cycle Times Checking the Engine OIL Level‹ 3.7.4 Overspeed Changing the OIL Filter ‹ 4.3.2 OIL Change ProcedureChanging the Engine OIL ‹ 4.3.1 Engine OIL RecommendationsBattery Maintenance Spark PlugsAdjusting GH-410/GT-990 Valve Clearance Cooling System‹ 4.12.2 Return to Service OUT of Service Procedure‹ 4.12.1 Removal from Service Corrosion ProtectionService Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR Customer Connections Neutral Exploded Views and Parts Lists Part NO.QTY. Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists BOX GTS Load Center Exploded Views and Parts Lists COVER, 12 Position GTS Load Center Kit Contains BUSHING, Governor Lower 138 122 KNOB, AIR Cleaner 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists ASSEMBLY, Connecting ROD Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Engine only Mounting Dimensions Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule This Warranty Shall not Apply to the Following