Generac Power Systems 04389-1, 04456-1, 04390-1 owner manual BOX GTS Load Center

Page 39

 

 

 

 

Section 7 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

 

 

 

 

 

 

 

7 kW GTS Load Center Assembly – Drawing No. 0D3997-E

 

 

 

 

 

 

 

 

 

 

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

1

0D4801

1

BOX GTS LOAD CENTER

 

2

0D4800

1

COVER, 8 POSITION GTS LOAD CENTER

 

3

0C2237

1

TRANSFER SWITCH HOME STANDBY 100A2P250V

 

 

3A

077220

1

COIL UTILITY

 

 

3B

077220A

1

COIL STANDBY

 

 

3C

082574

1

INSULATOR-SIDEWALL (NOT SHOWN)

 

 

3D

084464

1

LIMIT SWITCH OPERATION (NOT SHOWN)

 

4

074908

6

SCREW TAPTITE M5-0.8 X 10 BP

 

5

024912

1

SCREW TAPTITE 1/4-20 X 5/8 BP

 

6

0A1658

1

LOCK WASHER, SPECIAL-1/4"

 

7

063617

1

RELAY PANEL 12VDC DPDT 10A@240VAC

 

8

0D3030A

1

BASE, MOUNTING 6 POLE 125A/240V

 

9

0A1495

4

SCREW TAPTITE M4-0.7X10 BP

 

10

0A1661

2

RIVET POP .156 X .160-.164/#20

 

11

022473

1

WASHER FLAT 1/4 ZINC

 

12

0D3094

1

HARNESS,GTS TO MAIN PANEL

 

13

0D4684A

1

HARNESS ADAPTER PLATE

 

14

0D3319

1

PANEL-SUB BREAKER BASE

 

15

056326

1 FT

TRIM VINYL BLACK 1/8GP

 

16

022152

6

WASHER LOCK #10

 

17

087680

1

NUT WING M6-1.0

 

18

077441

1

HANDLE, TRANSFER SWITCH HOME STANDBY

 

19

063378

4

HOLDER CABLE TIE

 

21

074138

2

LUG DIS QK NI-S 10X45 DEG BR/T

 

22

036933

6

SCREW PPHM #10-32 X 3/8"

 

23

077033

6

LUG SLDLSS 1/0-#14X9/16 AL/CU

 

24

048850

1

BLOCK TERMINAL 20A 5 X 6 X 1100V

 

25

028739

4

TIE WRAP 3.9" X .10" NAT'L UL

 

26

038150

2

WASHER FLAT #8 ZINC

 

27

0D3191

1

COVER, RELAY & TERM BLOCK

 

28

0D3088

1

WIRE HARNESS,GTS LOAD CENTER (NOT SHOWN FOR CLARITY)

 

29

073591

2

FUSE HOLDER

 

30

073590A

2

ASSEMBLY FUSE 5A X BUSS HLDR73591

 

31

040213B

4

PCB SUPPORT SNAP-IN 1-3/8"

 

32

0C8037

1

CIRCT BRK 20 X 1 HOM120

 

33

075475

2

SCREW PPHM M4-0.7 X 10

 

34

0C8036

5

CIRCT BRK 15 X 1 HOM115

 

35

0C8035

1

CIRCT BRK 30 X 2 HOM230

 

36

0D3320

1

COVER - HARNESS ENTRY

 

37

0D4802

1

HARNESS, GTS TO EXT CONN BOX

 

38

022264

2

WASHER LOCK M4

 

39

0A7215

4

SCREW SW 1/4-20X5/8 N WA JS500

 

40

0A2110

4

SCREW SWAGE 1/4-20 X 1/2 ZINC

 

Generac® Power Systems, Inc. 37

Image 39
Contents Installation Authorized Dealer Location IntroductionIntroduction Inside Front Cover Post Installation Start-up AdjustmentsMaintenance TroubleshootingGeneral Hazards ‹ Standards Index Electrical HazardsUNPACKING/INSPECTION Protection SystemsSystem SET LED 7 kW, Single Cylinder GH-410 Engine Your GeneratorSpecifications ‹ 1.5.1 Generator‹ 1.5.2 Engine 1 7 KW, 410CC Engine Reconfiguring the Fuel SystemFuel Requirements Recommendations Fuel Consumption2.1 7 kW, 12 kW and 15 kW Units Transfer SwitchLocation GeneratorBattery Battery InstallationCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Checking Automatic Operation Generator Tests Under LoadAdjusting the Regulator Natural GAS only Engine Governor Adjustment1 7 KW Units 2 12 KW and 15 KW Units Voltage Regulator Adjustment‹ 3.2.1 Auto Position BREAK-IN ProcedureAutomatic Transfer Operation ‹ 3.2.3 Manual PositionManual Transfer Operation Sequence of Automatic Operation‹ 3.7.2 High Temperature Switch Setting the Exercise Timer‹ 3.5.2 Transfer Back to Utility Power Source ‹ 3.7.1 LOW OIL Pressure SwitchChecking the Engine OIL Level Approximate Crank Cycle Times‹ 3.7.4 Overspeed ‹ 4.3.1 Engine OIL Recommendations ‹ 4.3.2 OIL Change ProcedureChanging the Engine OIL Changing the OIL FilterSpark Plugs Battery MaintenanceCooling System Adjusting GH-410/GT-990 Valve ClearanceCorrosion Protection OUT of Service Procedure‹ 4.12.1 Removal from Service ‹ 4.12.2 Return to ServiceSYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR Customer Connections Neutral Exploded Views and Parts Lists Part NO.QTY. Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists BOX GTS Load Center Exploded Views and Parts Lists COVER, 12 Position GTS Load Center Kit Contains BUSHING, Governor Lower 138 122 KNOB, AIR Cleaner 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists ASSEMBLY, Connecting ROD Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Engine only Mounting Dimensions Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule