Generac Power Systems 04389-1, 04456-1, 04390-1 Changing the Engine OIL, Changing the OIL Filter

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Section 4 — Maintenance

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

4.3CHANGING THE ENGINE OIL

‹4.3.1 ENGINE OIL RECOMMENDATIONS

Use oil of American Petroleum Institute (API) Service Class SG, SH or SJ. Use all season SAE 5W-30 Synthetic oil. Organic break-in oil is required before using synthetic oil.

NOTE:

The unit is supplied with “break-in” oil. See the “Break-in Procedure,” Section 3.1, for the first required oil change.

Any attempt to crank or start the engine before

!it has been properly serviced with the recom- mended oil may result in an engine failure.

‹4.3.2 OIL CHANGE PROCEDURE

To change the oil, proceed as follows:

1.Run the engine until it is thoroughly warmed up then shut OFF the engine.

2.Immediately after the engine shuts OFF, pull the oil drain hose (Figure 4.4) free of its retaining clip. Remove the cap from the hose and drain the oil into a suitable container.

3.After the oil has drained, replace the cap onto the end of the oil drain hose. Retain the hose in the clip.

4.Refill with the proper recommended oil (see Section 4.3.1). See Section 1.5.2 for oil capaci- ties.

Figure 4.4 – Oil Drain Hose and Filter

Low Oil Switch

 

High Temp Switch

 

 

 

 

 

 

Loosen

Oil

Drain

Hose

Oil Filter

4.4CHANGING THE OIL FILTER

Change the engine oil filter as follows:

1.With the oil drained, remove the old oil filter by turning it counterclockwise.

2.Apply a light coating of clean engine oil to the gas- ket of the new filter. See Section 1.5.1 for recom- mended filter.

3.Screw the new filter on by hand until its gasket lightly contacts the oil filter adapter. Then, tight- en the filter an additional 3/4 to one turn (Figure 4.4).

4.Refill with the proper recommended oil (see Section 4.3.1). See Section 1.5.2 for oil capaci- ties.

5.Start the engine and check for leaks.

4.5CHANGING THE ENGINE AIR CLEANER

‹4.5.1 7 KW, 12 KW AND 15 KW GENERATORS

See Figures 1.1 and 1.2, for the location of your air cleaner. Use the following procedure (Figure 4.6):

1.Turn the two screws counterclockwise to loosen.

2.Remove the cover and air filter.

3.Wipe away dust or debris from inside of the air box and around edges.

4.Install the new air cleaner into the air box.

5.Install the cover. Turn the two cover screws clock- wise to tighten.

See the “Service Schedule,” Section 4.13, for air cleaner maintenance. See Section 1.5.1 for air filter replacement part number.

Figure 4.6 — 7 kW, Engine Air Cleaner Location

Air Cleaner

Fuel

Regulator

 

 

 

 

 

18 Generac® Power Systems, Inc.

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Contents Installation Introduction Authorized Dealer LocationPost Installation Start-up Adjustments MaintenanceTroubleshooting Introduction Inside Front CoverGeneral Hazards Electrical Hazards ‹ Standards IndexSystem SET LED UNPACKING/INSPECTIONProtection Systems Your Generator 7 kW, Single Cylinder GH-410 Engine‹ 1.5.2 Engine Specifications‹ 1.5.1 Generator Reconfiguring the Fuel System Fuel Requirements RecommendationsFuel Consumption 1 7 KW, 410CC EngineTransfer Switch LocationGenerator 2.1 7 kW, 12 kW and 15 kW UnitsBattery Installation BatteryElectrical Checks Check Transfer Switch OperationBefore Initial START-UP Generator Tests Under Load Checking Automatic Operation1 7 KW Units Adjusting the Regulator Natural GAS onlyEngine Governor Adjustment Voltage Regulator Adjustment 2 12 KW and 15 KW UnitsBREAK-IN Procedure Automatic Transfer Operation‹ 3.2.3 Manual Position ‹ 3.2.1 Auto PositionSequence of Automatic Operation Manual Transfer OperationSetting the Exercise Timer ‹ 3.5.2 Transfer Back to Utility Power Source‹ 3.7.1 LOW OIL Pressure Switch ‹ 3.7.2 High Temperature Switch‹ 3.7.4 Overspeed Checking the Engine OIL LevelApproximate Crank Cycle Times ‹ 4.3.2 OIL Change Procedure Changing the Engine OILChanging the OIL Filter ‹ 4.3.1 Engine OIL RecommendationsBattery Maintenance Spark PlugsAdjusting GH-410/GT-990 Valve Clearance Cooling SystemOUT of Service Procedure ‹ 4.12.1 Removal from Service‹ 4.12.2 Return to Service Corrosion ProtectionService Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR Customer Connections Neutral Exploded Views and Parts Lists Part NO.QTY. Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists BOX GTS Load Center Exploded Views and Parts Lists COVER, 12 Position GTS Load Center Kit Contains BUSHING, Governor Lower 138 122 KNOB, AIR Cleaner 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists ASSEMBLY, Connecting ROD Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Engine only Mounting Dimensions Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule This Warranty Shall not Apply to the Following