Generac Power Systems 04389-1, 04456-1, 04390-1 owner manual Part NO.QTY. Description

Page 35

Section 7 — Exploded Views and Parts Lists

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Enclosure – Drawing No. 0D3416-Q

ITEM

PART NO.QTY. DESCRIPTION

1

0C6140

1

ASSEMBLY, ENCLOSURE BASE (12KW/15KW)

 

0D1901

1

ASSEMBLY, ENCLOSURE BASE (7KW)

2

0C6735

2

SUPPORT, ROOF FOLDING

3

0C7061

1

ENCLOSURE, FRONT

4

0C7062

1

ENCLOSURE, EXHAUST SIDE (12KW / 15KW)

 

0C7062A

1

ENCLOSURE, EXHAUST SIDE (7KW)

5

0C7063

1

ENCLOSURE, SIDE & BACK (12KW / 15KW)

 

0C7063A

1

ENCLOSURE, SIDE & BACK (7KW)

 

0C7063B

1

ENCLOSURE, SIDE & BACK (16KW)

6

0C7064

1

ENCLOSURE, ROOF

7

0C7065

1

PANEL, ALTERNATOR DIVIDER (12KW / 15KW)

 

0C7065A

1

PANEL, ALTERNATOR DIVIDER (7KW)

8

0C8101A

1

PANEL, MUFFLER BOX SIDE (12KW / 15KW)

 

0C8861

1

PANEL, MUFFLER BOX SIDE (7KW)

9

0C8101B

1

COVER, MUFFLER BOX (12KW / 15KW)

 

0C8862

1

COVER, MUFFLER BOX (7KW)

10

0C8283

1

GASKET, DOOR SEAL

11

0C8284A

1

FOAM, BACK ENCLOSURE

12

0C8284B

1

FOAM, ROOF ENCLOSURE

13

0C8284C

1

FOAM, FRONT ENCLOSURE

14

0C8285

1

BRACKET, BATTERY SUPPORT (12KW/15KW)

15

0C8899A

1

PAD, 24"X48" WITH MOUNTING HOLES

16

0D1128

1

PANEL, ENGINE DIVIDER (12KW / 15KW)

 

0D1128A

1

PANEL, ENGINE DIVIDER (7KW)

17

0E4244

1

BAFFLE, INTAKE (12KW / 15KW)

 

0D1605A

1

BAFFLE, INTAKE (7KW)

18

0D1606

1

HOUSING, FAN (12KW / 15KW)

 

0D5264

1

BAFFLE, EXHAUST (7KW)

19

0D1839

2

BRACKET, TOP SUPPORT

20

0D1840

2

BRACKET, BOTTOM SUPPORT

21

0D2425

1

DUCT, BASE AIR (12KW / 15KW)

22

0D2588

1

GASKET, FRONT DIVIDER (12KW / 15KW)

 

0D2588A

1

GASKET, FRONT DIVIDER (7KW)

23

0D2676

1

COVER, FRONT EXHAUST ENCLOSURE

24

0D2677

1

COVER, BACK EXHAUST ENCLOSURE

25

0D2979B

2

CLOTH, HARDWARE 266.7mm x 146mm

 

 

 

(12KW / 15KW)

 

0D2979B

3

CLOTH, HARDWARE 266.7mm x 146mm (7KW)

26

0D2979C

1

CLOTH, HARDWARE 543mm x 146mm

27

0D2979D

1

CLOTH, HARDWARE 266.7mm x 387.4mm

 

0D2979E

1

CLOTH, HARDWARE (7KW)

28

0E4245

1

FOAM, FRONT INTAKE BAFFLE (12KW/15KW)

 

0D3058A

1

FOAM, FRONT INTAKE BAFFLE (7KW)

29

0E4245A

1

FOAM, TOP INTAKE BAFFLE (12KW / 15KW)

30

0E4245B

1

FOAM, BACK INTAKE BAFFLE (12KW / 15KW)

 

0D3058C

1

FOAM, BACK INTAKE BAFFLE (7KW)

31

0D3057D

1

FOAM, BACK ENCL. STRIP (12KW / 15KW)

32

0D3059A

1

FOAM, EXHAUST SIDE ENCLOSURE END

33

0D3059B

1

FOAM, EXHAUST SIDE ENCLOSURE FRONT

34

0D3059C

1

FOAM, EXHAUST FAN HOUSING (12KW/15KW)

35

0D7176

24

WASHER, SELF LOCKING (12KW / 15KW)

 

 

22

WASHER, SELF LOCKING (7KW)

36

0D3059D

1

FOAM, FRONT EXHAUST ENCLSURE COVER

37

0D3059E

1

FOAM, BACK EXHAUST ENCLOSURE COVER

38

0C7781

2

DOOR, PAWL

39

0D3037

1

LATCH, QUARTER TURN LOCKING

40

0D2537

1

HINGE, LIFT OFF, TYPE A PIN

41

0D2538

1

HINGE, LIFT OFF, TYPE B PIN

42

0D3037A

1

LATCH, QUARTER TURN NON-LOCKING

43

0A2115

4

WASHER NYLON .250"

ITEM

PART NO.QTY. DESCRIPTION

44

022097

9

WASHER LOCK M6-1/4"

45

022473

4

WASHER FLAT ¼" ZINC

46

036261

14

RIVET POP .125 X .129-.133/#30

47

047411

12

SCREW HHC M6-1.0 X 16 G8.8

48

043116

5

SCREW HHC M6-1.0 X 12 G8.8 (12KW / 15KW)

 

043116

6

SCREW HHC M6-1.0 X 12 G8.8 (7KW)

49

0D3700

18

NUT, LOCKING FLANGE M6-1.0

50

083512

11

SCREW TAPTITE M8-1.25 X 16 BP

51

090388

36

SCREW TAPTITE M6-1.0 X 12 BP (12KW/15KW)

 

 

24

SCREW TAPTITE M6-1.0 X 12 BP (7KW)

52

092120

2

NUT LOCK TRIC M6 X 1.0 Y/ZNC

54

0D3167

1

GASKET, BATTERY SUPPORT BRACKET

55

0A3328

1

PLUG, PLASTIC 0.593 HEYCO 1675

56

055414

1

LUG SLDLSS #2-#8X17/64 CU

57

092079

1

SCREW TAPTITE M6-1.0X25 BP

58

0A1658

2

L/WASH SPECIAL ¼

59

0C2937

1

BRACKET, BATTERY HOLD DOWN (7KW)

60

086729

1

CONTACTOR, STARTER (7KW)

61

0388040AJ0

1

CABLE, #6 RED BATTERY 38.5"

62

022127

2

NUT HEX 1/4-20 STEEL (7KW)

63

022129

4

WASHER LOCK 5/16 (12KW / /15KW)

 

022129

5

WASHER LOCK 5/16 (7KW)

64

074908

8

SCREW TAPTITE M5-0.8 X 10 BP

65

0D2346

1

HARNESS, ENGINE (12KW / 15KW)

 

0D2345

1

HARNESS, ENGINE (7KW)

66

023484F

1

BUSHING, SNAP SB-1000-12

67

022142

1

SCREW HHC 5/16-18 X 3/4 G5 (7KW)

68

0A7836

2

RIVET,1/8" X 0.126" - 0.375" LSH POP

69

0A8475

2

L/WASH SPECIAL #10

70

0912970069

1

ASSEMBLY, ROOF / DOOR GROUND WIRE

71

0912970070

2

ASSEMBLY, ROOF / DOOR GROUND WIRE

72

055450

2

PLUG PLASTIC 1.375 (12KW / 15KW)

73

0D2023

10.5

GASKET, CLIP-ON SELF GRIPPING

74

0D3701

1

PLATE, "HOT"

75

0D3472

1

GROMMET 2.75 X 1/16

76

0C8742

1

EXTERNAL CONNECTION BOX

77

0C8911

1

POWER BLOCK

78

0D8442

1

HARNESS GENERATOR TO EXTERNAL CON-

 

 

 

NECTION BOX (12KW / 15KW)

 

0D8652

1

HARNESS GENERATOR TO EXTERNAL CON-

 

 

 

NECTION BOX (7KW)

 

0D3928

1

HARNESS GENERATOR TO EXTERNAL CON-

 

 

 

NECTION BOX (16KW)

79

036937

2

SCREW PPHM #10-32 X 1

80

022152

5

WASHER LOCK #10

81

051713

2

WASHER FLAT M5

82

022158

5

NUT HEX #10-32 STEEL

83

0D3031

1

FUEL LINE, 3/4"OUTDOOR (NOT SHOWN)

84

026850

1

WASHER SHAKPROOF EXT 1/4 STEEL

85

049813

1

NUT HEX M6-1.0 G8 YELLOW CHROME

86

0D2537A

1

HINGE, LIFT OFF, TYPE A KNUCKLE

87

0D2538A

1

HINGE, LIFT OFF, TYPE B KNUCKLE

88

047411

2

SCREW HHC M6-1.0 X 16 G8.8

89

0A2311

1

SCREW SWAGE 1/4-20 X 1

90

043107

4

SCREW HHC M8-1.25 X 25

91

022145

8

WASHER FLAT 5/16

92

045771

4

NUT HEX M8-1.25

93

0C3906

2

SELF-ALIGN SCREW M6 HH

94

0E4321

1

PANEL, EXHAUST ALIGNMENT

Generac® Power Systems, Inc. 33

Page 34 Page 36
Image 35
Page 34 Page 36
Contents Installation Authorized Dealer Location IntroductionIntroduction Inside Front Cover Post Installation Start-up AdjustmentsMaintenance TroubleshootingGeneral Hazards ‹ Standards Index Electrical HazardsSystem SET LED UNPACKING/INSPECTIONProtection Systems 7 kW, Single Cylinder GH-410 Engine Your Generator‹ 1.5.2 Engine Specifications‹ 1.5.1 Generator 1 7 KW, 410CC Engine Reconfiguring the Fuel SystemFuel Requirements Recommendations Fuel Consumption2.1 7 kW, 12 kW and 15 kW Units Transfer SwitchLocation GeneratorBattery Battery InstallationElectrical Checks Check Transfer Switch OperationBefore Initial START-UP Checking Automatic Operation Generator Tests Under Load1 7 KW Units Adjusting the Regulator Natural GAS onlyEngine Governor Adjustment 2 12 KW and 15 KW Units Voltage Regulator Adjustment‹ 3.2.1 Auto Position BREAK-IN ProcedureAutomatic Transfer Operation ‹ 3.2.3 Manual PositionManual Transfer Operation Sequence of Automatic Operation‹ 3.7.2 High Temperature Switch Setting the Exercise Timer‹ 3.5.2 Transfer Back to Utility Power Source ‹ 3.7.1 LOW OIL Pressure Switch‹ 3.7.4 Overspeed Checking the Engine OIL LevelApproximate Crank Cycle Times ‹ 4.3.1 Engine OIL Recommendations ‹ 4.3.2 OIL Change ProcedureChanging the Engine OIL Changing the OIL FilterSpark Plugs Battery MaintenanceCooling System Adjusting GH-410/GT-990 Valve ClearanceCorrosion Protection OUT of Service Procedure‹ 4.12.1 Removal from Service ‹ 4.12.2 Return to ServiceSYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR Customer Connections Neutral Exploded Views and Parts Lists Part NO.QTY. Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists BOX GTS Load Center Exploded Views and Parts Lists COVER, 12 Position GTS Load Center Kit Contains BUSHING, Governor Lower 138 122 KNOB, AIR Cleaner 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists ASSEMBLY, Connecting ROD Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Engine only Mounting Dimensions Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule
Top Page Image Contents