Generac Power Systems 04389-1, 04456-1, 04390-1 owner manual QTY Description

Page 37

Section 7 — Exploded Views and Parts Lists

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

Control Panel – Drawing No. 0D8503-F

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0A9947E

1

CIRCUIT BREAKER 30 X 2 240V SQD

22

0D5240

1

SWITCH, SPDT ON-MOM-ON

 

 

 

QOU230 (7KW)

23

051714

4

NUT HEX M3-0.5 (8.5KW/ 12KW/ 13KW)

 

0A9947G

1

CIRCUIT BREAKER 40 X 2 240V SQD

 

 

051714

2

NUT HEX M3-0.5 (7KW)

 

 

 

QOU240 (8.5KW)

24

0D8502

1

NEUTRAL ISOLATOR

 

0A9947F

1

CIRCUIT BREAKER 50 X 2 240V SQD

26

0D8441

1

HARNESS, CONTROL PANEL WIRE (NOT

 

 

 

QOU250 (12KW)

 

 

 

 

SHOWN) (8.5KW/ 12KW/ 13KW)

 

0A9947C

1

CIRCUIT BREAKER 60 X 2 240V SQD

 

 

0E0120

1

HARNESS, CONTROL PANEL WIRE (NOT

 

 

 

QOU260 (13KW)

 

 

 

 

SHOWN) (7KW)

 

0A9947D

1

CIRCUIT BREAKER 70 X 2 240V SQD

27

074908

4

SCREW TAPTITE, M5-0.8 x 10 BP

 

 

 

QOU260 (15KW)

28

049226

6

WASHER LOCK M5

2

0A1801

1

ASSEMBLY, BATTERY CHARGER ENGINE

29

051716

6

NUT HEX M5-0.8

3

083049

1

ASSEMBLY, POTTED REGULATOR

30

0C3910

1

TRANSFORMER

4

0C2174

1

RELAY, 12V 25A SPST (8.5KW/ 12KW/

31

022507

2

SCREW HHC 1/4"-20 x 1/2"

 

 

 

13KW)

32

099727

1

FUSE 5A X AGC5

5

075210A

1

BLOCK 1 POSITION

33

046689

1

TERMINAL STRIP

6

0D3062

4

HEX STAND-OFF #6-32 x 3/8"

34

063617

1

RELAY PANEL 12VDC DPDT 10A 240VAC

7

0D8615

1

ASSEMBLY, HOME STANDBY

35

075475

4

SCREW PPHM M4-0.7 x 10mm

 

 

 

CONTROLLER

36

043180

2

WASHER FLAT M4

8

032300

2

HOLDER, FUSE

37

0D8439

1

COVER, CONTROL PANEL COMPONENT

9

022676

1

FUSE, 15AMP X AGC15

 

 

 

 

(8.5KW/ 12KW/ 13KW)

10

0E4494

1

SWITCH, ROCKER

 

 

0E0119

1

COVER, CONTROL PANEL COMPONENT

11

0D5045

1

DIN RAIL

 

 

 

 

(7KW)

12

023484E

1

SNAP BUSHING SB-687-8

38

092036

8

SCREW PPHMS/LW #6-32 x 1/4"

13

075476

4

SCREW PPHM M4-0.7 x 16mm

39

045770

2

SCREW HHC M5-0.8 x10mm

14

022264

8

WASHER LOCK M4

40

0C7171

1

COVER, CONTROL PANEL (8.5KW/ 12KW/

15

051715

8

NUT HEX M4-0.7

 

 

 

 

13KW)

16

043182

4

WASHER LOCK M3 (8.5KW/ 12KW/ 13KW)

 

 

0D2989

1

COVER, CONTROL PANEL (7KW)

 

043182

2

WASHER LOCK M3 (7KW)

41

0D3700

10

NUT FLANGE M6-1.0 NYLOCK

17

043181

4

SCREW PHM M3-0.5 x 10mm

42

0912970069

1

ASSEMBLY, ROOF/DOOR GROUND WIRE

18

0D8443

1

DECAL, CONTROL PANEL (NOT SHOWN)

43

0A2311

1

SCREW SWAGE 1/4"-20 x 1"

19

054502

1

CIRCUIT BREAKER 3 X 1 ETA 46-500-P

44

0A1658

2

LOCKWASHER SPECIAL 1/4"

 

 

 

(8.5KW/ 12KW/ 13KW)

45

022473

3

WASHER FLAT 1/4"

 

053623

1

CIRCUIT BREAKER 2.5 X 1 ETA 46-500-P

46

038750

1

SCREW HHC M6-1.0 x 30mm

 

 

 

(7KW)

47

022097

3

WASHER LOCK M6-1/4"

20

0D8438

1

CONTROL, PANEL BOTTOM (8.5KW/

48

049813

1

NUT HEX M6-1.0

 

 

 

12KW/ 13KW)

49

031879

4

WASHER FLAT #4 (8.5KW/ 12KW/ 13KW)

 

0E0118

1

CONTROL, PANEL BOTTOM (7KW)

 

 

031879

2

WASHER FLAT #4 (7KW)

21

075235

4

SCREW HHC M5-0.8 x 30mm

50

023897

2

WASHER FLAT #10

Generac® Power Systems, Inc. 35

Image 37
Contents Installation Authorized Dealer Location IntroductionMaintenance Post Installation Start-up AdjustmentsTroubleshooting Introduction Inside Front CoverGeneral Hazards ‹ Standards Index Electrical HazardsProtection Systems UNPACKING/INSPECTIONSystem SET LED 7 kW, Single Cylinder GH-410 Engine Your Generator‹ 1.5.1 Generator Specifications‹ 1.5.2 Engine Fuel Requirements Recommendations Reconfiguring the Fuel SystemFuel Consumption 1 7 KW, 410CC EngineLocation Transfer SwitchGenerator 2.1 7 kW, 12 kW and 15 kW UnitsBattery Battery InstallationBefore Initial START-UP Check Transfer Switch OperationElectrical Checks Checking Automatic Operation Generator Tests Under LoadEngine Governor Adjustment Adjusting the Regulator Natural GAS only1 7 KW Units 2 12 KW and 15 KW Units Voltage Regulator AdjustmentAutomatic Transfer Operation BREAK-IN Procedure‹ 3.2.3 Manual Position ‹ 3.2.1 Auto PositionManual Transfer Operation Sequence of Automatic Operation‹ 3.5.2 Transfer Back to Utility Power Source Setting the Exercise Timer‹ 3.7.1 LOW OIL Pressure Switch ‹ 3.7.2 High Temperature SwitchApproximate Crank Cycle Times Checking the Engine OIL Level‹ 3.7.4 Overspeed Changing the Engine OIL ‹ 4.3.2 OIL Change ProcedureChanging the OIL Filter ‹ 4.3.1 Engine OIL RecommendationsSpark Plugs Battery MaintenanceCooling System Adjusting GH-410/GT-990 Valve Clearance‹ 4.12.1 Removal from Service OUT of Service Procedure‹ 4.12.2 Return to Service Corrosion ProtectionSYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR Customer Connections Neutral Exploded Views and Parts Lists Part NO.QTY. Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists BOX GTS Load Center Exploded Views and Parts Lists COVER, 12 Position GTS Load Center Kit Contains BUSHING, Governor Lower 138 122 KNOB, AIR Cleaner 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists ASSEMBLY, Connecting ROD Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Engine only Mounting Dimensions Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule