Generac Power Systems 04389-1, 04456-1, 04390-1 owner manual ASSEMBLY, Connecting ROD

Page 51

 

 

 

 

Section 7 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

 

 

 

 

GN410 Engine – Drawing No. 0D3539-D Part 1

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

1

071978

1

ASSEMBLY, CONNECTING ROD

 

2

071980

1

PIN, PISTON D20

 

3

021533

1

SET, PISTON RING 90MM

 

4

0C5848

1

PISTON, HC

 

5

071983

2

RETAINER, PISTON PIN 20

 

6

0D4287

1

ASSEMBLY, CRANKSHAFT GH410 SMALL TAPER

 

7

0A7628

1

ARM, GOVERNOR RC45

 

8

078658

1

PIN, "R" GOVERNOR ARM

 

9

078659

2

WASHER, GOVERNOR ARM THRUST

 

10

088261E

1

CRANKCASE, SUBASSEMBLY WITH PLUGS GH410

 

11

072655

2

SEAL, 35 I.D. CRANKSHAFT

 

12

0A7975

1

ASSEMBLY, GOVERNOR GEAR

 

13

078645

1

C-RING, GOVERNOR GEAR RETAINER

 

14

0A7811

1

SPOOL, GOVERNOR- MACHINE

 

15

0A9877

1

ASSEMBLY, CAMSHAFT & GEAR

 

16

076701

1

GASKET , CRANKCASE

 

17

021713B

1

GASKET, HEAD 410

 

18

078691

1

COVER, OIL PRESSURE RELIEF

 

19

0A5771

1

SPRING, OIL RELIEF 360

 

20

0A5776

1

BALL, DIA 11/32 PRESSURE RELIEF

 

21

076361

1

WASHER, THRUST GOVERNOR GEAR

 

22

0A8898D

1

ASSEMBLY, COVER, GEAR TOP CHECK / FILL

 

23

0D2274

2

RETAINER, VALVE SPRING

 

24

0C4391

2

VALVE SPRING LF

 

25

086025

1

SET,GEROTOR 12 THK

 

26

0C7393

1

BALANCER

 

27

021714

1

ASSEMBLY,CYLINDER HEAD SEATS & GUIDES

 

28

086516

1

VALVE, EXHAUST

 

29

086517

1

VALVE, INTAKE

 

30

088396B

2

PUSH ROD

 

31

083897

2

TAPPET

 

32

077158

1

ASSEMBLY, SCREEN OIL PICK-UP

 

33

0C3150

1

GASKET, ROCKER COVER 410

 

34

072694

2

STUD, D20 PIVOT BALL

 

35

083907

2

ROCKER ARM

 

36

072696

2

NUT, JAM (ROCKER ARM)

 

37

078694

1

PLATE, PUSH ROD GUIDE

 

38

021742

4

SCREW, HHFL M10-1.5 X 105

 

39

0C3972

1

ASSEMBLY, ROCKER COVER BREATHER

 

40

076329

1

PLUG, OIL FILL PLASTIC

 

41

086254

1

O-RING 17.8 I.D. x 2.4

 

42

0D4788

1

PLUG, STANDARD PIPE 3/8 STEEL SQUARE HEAD

 

43

074908

1

SCREW, TAPTITE M5-0.8 X 10 BP

 

44

086515

4

KEEPER, VALVE SPRING

 

45

078606

4

SCREW & LOCKWASHER M6-1 X 12

 

46

0A1442

8

SCREW, HHFC M8-1.25 X 42

 

47

078672

1

SEAL, VALVE STEM D7

 

48

089673

2

WASHER, VALVE SPRING

 

49

0B2104

1

WASHER, LARGE SPRING

 

50

078699C

2

DOWEL, SEAMED SLEEVE

 

51

0A7627

1

SHAFT, GOVERNOR RC55

 

52

043790A

1

BARBED ELBOW 90 3/8NPT X 3/8 LOCKTITE

 

53

088590

1

DOWEL DIA 12 X 18L

 

54

078699B

1

DOWEL, SLEEVE SEAMED 12 DIA.

Generac® Power Systems, Inc. 49

Image 51
Contents Installation Authorized Dealer Location IntroductionIntroduction Inside Front Cover Post Installation Start-up AdjustmentsMaintenance TroubleshootingGeneral Hazards ‹ Standards Index Electrical HazardsUNPACKING/INSPECTION Protection SystemsSystem SET LED 7 kW, Single Cylinder GH-410 Engine Your GeneratorSpecifications ‹ 1.5.1 Generator‹ 1.5.2 Engine 1 7 KW, 410CC Engine Reconfiguring the Fuel SystemFuel Requirements Recommendations Fuel Consumption2.1 7 kW, 12 kW and 15 kW Units Transfer SwitchLocation GeneratorBattery Battery InstallationCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Checking Automatic Operation Generator Tests Under LoadAdjusting the Regulator Natural GAS only Engine Governor Adjustment1 7 KW Units 2 12 KW and 15 KW Units Voltage Regulator Adjustment‹ 3.2.1 Auto Position BREAK-IN ProcedureAutomatic Transfer Operation ‹ 3.2.3 Manual PositionManual Transfer Operation Sequence of Automatic Operation‹ 3.7.2 High Temperature Switch Setting the Exercise Timer‹ 3.5.2 Transfer Back to Utility Power Source ‹ 3.7.1 LOW OIL Pressure SwitchChecking the Engine OIL Level Approximate Crank Cycle Times‹ 3.7.4 Overspeed ‹ 4.3.1 Engine OIL Recommendations ‹ 4.3.2 OIL Change ProcedureChanging the Engine OIL Changing the OIL FilterSpark Plugs Battery MaintenanceCooling System Adjusting GH-410/GT-990 Valve ClearanceCorrosion Protection OUT of Service Procedure‹ 4.12.1 Removal from Service ‹ 4.12.2 Return to ServiceSYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR Customer Connections Neutral Exploded Views and Parts Lists Part NO.QTY. Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists BOX GTS Load Center Exploded Views and Parts Lists COVER, 12 Position GTS Load Center Kit Contains BUSHING, Governor Lower 138 122 KNOB, AIR Cleaner 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists ASSEMBLY, Connecting ROD Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Engine only Mounting Dimensions Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule