Generac Power Systems 04389-1, 04456-1, 04390-1 Introduction Inside Front Cover, Operation

Page 3

Table of Contents

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

Introduction

Inside Front Cover

Read This Manual Thoroughly

IFC

Contents

..........................................................

IFC

Operation and Maintenance

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IFC

How to Obtain Service

IFC

Authorized Dealer Locator Number

IFC

Safety Rules

2

Standards Index

3

Section 1 – General Information

4

1.1

Unpacking/Inspection

4

1.2

Protection Systems

4

1.3

System Set LED

4

1.4

Your Generator

5

1.5

Specifications

6

 

1.5.1

Generator

6

 

1.5.2

Engine

6

1.6

Fuel Requirements and Recommendations....

7

1.7

Fuel Consumption

7

1.8

Reconfiguring the Fuel System

7

 

1.8.1 7 kW, 410cc Engine

7

 

1.8.2 12 kW and 15 kW, 990cc Engine

7

1.9

Location

8

 

1.9.1

Generator

8

 

1.9.2

Transfer Switch

8

1.10

Battery Installation

9

1.11

The Battery

9

Section 2 – Post Installation Start-up

 

 

 

and Adjustments

10

2.1

Before Initial Startup

10

2.2

Check Transfer Switch Operation

10

2.3

Electrical Checks

10

2.4

Generator Tests Under Load

11

2.5

Checking Automatic Operation

11

2.6Adjusting the Regulator (Natural Gas Only) ..12

2.7

Engine Governor Adjustment

12

 

2.7.1

7 kW Units

12

 

2.7.2 12 kW and 15 kW Units

13

 

2.7.3

Additional Corrosion Protection

13

2.8

Voltage Regulator Adjustment

13

Section 3 – Operation

14

3.1

Break-in Procedure

14

3.2

Using the Auto/Off/Manual Switch

14

 

3.2.1 “Auto” Position

14

 

3.2.2

“Off” Position

14

 

3.2.3

“Manual” Position

14

3.3

Automatic Transfer Operation

14

3.4

Sequence of Automatic Operation

15

3.5

Manual Transfer Operation

15

 

3.5.1

Transfer to Generator

 

 

 

Power Source

15

 

3.5.2 Transfer Back to Utility

 

 

 

Power Source

16

3.6

Setting the Exercise Timer

16

3.7

Protection Systems

16

 

3.7.1 Low Oil Pressure Switch

16

 

3.7.2

High Temperature Switch

16

 

3.7.3

Overcrank

16

 

3.7.4

Overspeed

17

Section 4 – Maintenance

17

4.1

Fuse

............................................................

17

4.2

Checking the Engine Oil Level

17

4.3

Changing the Engine Oil

18

 

4.3.1

Engine Oil Recommendations

18

 

4.3.2

Oil Change Procedure

18

4.4

Changing the Oil Filter

18

4.5

Changing the Engine Air Cleaner

18

 

4.5.1 7 kW, 12 kW and 15 kW

 

 

 

Generators

18

4.6

Spark Plug(s)

19

4.7

Battery Maintenance

19

4.8Adjusting GH-410/GT-990 Valve Clearance ..20

4.9

Cooling System

20

4.10

Attention After Submersion

21

4.11

Corrosion Protection

21

4.12

Out of Service Procedure

21

 

4.12.1 Removal From Service

21

 

4.12.2 Return to Service

21

4.13

Service Schedule

22

Section 5 – Troubleshooting

23

5.1

Troubleshooting Guide

23

Section 6

– Electrical Data

24

Section 7

– Exploded Views and

 

 

 

Parts Lists

32

Section 8

– Mounting Dimensions

53

Section 9

– Notes

54

Section 10 – Warranty

56

 

 

Generac® Power Systems, Inc.

1

Image 3 Contents
Installation Authorized Dealer Location IntroductionIntroduction Inside Front Cover Post Installation Start-up AdjustmentsMaintenance TroubleshootingGeneral Hazards ‹ Standards Index Electrical HazardsUNPACKING/INSPECTION Protection SystemsSystem SET LED 7 kW, Single Cylinder GH-410 Engine Your GeneratorSpecifications ‹ 1.5.1 Generator‹ 1.5.2 Engine 1 7 KW, 410CC Engine Reconfiguring the Fuel SystemFuel Requirements Recommendations Fuel Consumption2.1 7 kW, 12 kW and 15 kW Units Transfer SwitchLocation GeneratorBattery Battery InstallationCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Checking Automatic Operation Generator Tests Under LoadAdjusting the Regulator Natural GAS only Engine Governor Adjustment1 7 KW Units 2 12 KW and 15 KW Units Voltage Regulator Adjustment‹ 3.2.1 Auto Position BREAK-IN ProcedureAutomatic Transfer Operation ‹ 3.2.3 Manual PositionManual Transfer Operation Sequence of Automatic Operation‹ 3.7.2 High Temperature Switch Setting the Exercise Timer‹ 3.5.2 Transfer Back to Utility Power Source ‹ 3.7.1 LOW OIL Pressure SwitchChecking the Engine OIL Level Approximate Crank Cycle Times‹ 3.7.4 Overspeed ‹ 4.3.1 Engine OIL Recommendations ‹ 4.3.2 OIL Change ProcedureChanging the Engine OIL Changing the OIL FilterSpark Plugs Battery MaintenanceCooling System Adjusting GH-410/GT-990 Valve ClearanceCorrosion Protection OUT of Service Procedure‹ 4.12.1 Removal from Service ‹ 4.12.2 Return to ServiceSYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR Customer Connections Neutral Exploded Views and Parts Lists Part NO.QTY. Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists BOX GTS Load Center Exploded Views and Parts Lists COVER, 12 Position GTS Load Center Kit Contains BUSHING, Governor Lower 138 122 KNOB, AIR Cleaner 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists ASSEMBLY, Connecting ROD Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Engine only Mounting Dimensions Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule