Bush Hog 3860 QT manual Installation Instructions, Tractor Preparation, Important Notice

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2. INSTALLATION INSTRUCTIONS

CAUTION

EQUIP YOUR TRACTOR WITH A ROPS CAB OR FRAME FOR YOUR PROTECTION. SEE YOUR TRACTOR/ROPS OPERATOR MANUAL FOR CORRECT SEAT BELT USAGE.

Read entire instructions before beginning to install the loader. Personal injury and machine damage may be prevented if you read and understand these instructions and special safety messages.

TRACTOR PREPARATION

TRACTOR FRONT TIRES - Use front tires of equal size and maintain equal pressure in each tire. The pressure of the front tires must be increased to the maximum approved pressure recommended by the tire manufacturer to compensate for additional load placed on the tires with the Front End Loader. See your tractor Operator Manual. Adjust the front tires to the widest recommended setting on adjustable mod- els for maximum stability. Front end weights must NOT be used while loader is on the tractor.

Observe tractor preparation guide in loader Operator Manual. Pay particular attention to “minimum tread settings” information in your Mounting Kit Installation Instructions.

TRACTOR REAR TIRES - Maintain equal pressure in each of the rear tires. Use the widest recommend- ed rear wheel setting for maximum stability.

IMPORTANT: Do not exceed the maximum load capacity of the tires on your tractor. See Tire and Wheel Specifications in tractor Operator Manual for more information.

IMPORTANT NOTICE

This loader has both standard and metric fasteners. Verify that the proper fasteners are placed in the correct locations.

Do not tighten any bolts firmly until all components are attached onto the tractor.

INSTALLATION

Position tractor on level hard surface.

Install mounting brackets on tractor as shown in Installation Instructions included with your Mounting Kit.

Remove all loader components from shipping packag- ing.

CAUTION

LIFT AND SUPPORT ALL LOADER COM- PONENTS SAFELY.

HOSE KIT HOOKUP: Install hoses to loader hydraulic steel tubing. Install male quick couplers (customer fur- nished) to 1/2” male pipe ends of hoses. Refer to Figure 1.

Figure 1

(1)Loader hydraulic steel tubing.

(2)Remote hoses.

EXTERNAL VALVE, CONTROL VALVE, CABLE CONTROL VALVE AND PFC VALVE HOOKUP: Install valve working port hoses to loader hydraulic steel tubing. Install valve kit to your tractor/loader as described in instructions included with these kits.

CAUTION

WHEN PROPERLY INSTALLED, THE TRACTOR REMOTE VALVE OR EXTER- NAL VALVE CONTROL LEVER/LEVERS WILL CONTROL THE HYDRAULIC CIR- CUITS AS DESCRIBED ON PAGES 12 &

13.REFER TO TRACTOR OPERATOR MANUAL FOR FURTHER EXPLANATION OF TRACTOR REMOTE CONTROL LEVER/LEVERS.

Front crossbrace assembly has been preassembled at factory. This front crossbrace assembly is adjustable and may have to be re-adjusted in the field. Check measurement “A” from the front of the center bracket tube to the forward side of front bracket channel. Refer to Figure 2. This dimension will be either 48-15/32” or 53-15/32”. Inspect your loader and compare it to the subframe assembly. Refer to Figures 3 & 4. If your loader dimension does not match your tractor bracket dimension, then disassemble front crossbrace assembly, relocate as shown in drawings, and reinstall. Torque 3/4”

Grade 8 front crossbrace assembly bolts to 380 ft. lbs. six places.

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Contents Bush HOG Congratulations 3860 QT Table of ContentsDisclaimer of Implied Warranties & Consequential Damages This Limited Warranty Shall not ApplyDealer Preparation Check List Loader Important Safety PrecautionsTractor Operating the Loader Safety PrecautionsEmployee Tractor Operating Instructions EMPLOYERS, Employees and OperationsDescription Introduction and DescriptionIntroduction Model 3860 QT Technical Specifications Important Notice Installation InstructionsInstallation Tractor PreparationSubframe Crosstube Forward SideFront Bracket Torque Identification Lift and Support ALL Loader COMPO- Nents SafelyExternal Loader AND/OR Tractor Valve PRE-OPERATION InstructionsTransmission Fluid Initial Loader OperationInitial Loader Operation Bucket Level IndicatorNeutral Position Float PositionRemote Hoses Support Loader Lubrication MaintenanceDaily Checks Operation General SafetyOperating Instructions Bucket Level Gauge RODLifting the Load Filling the BucketNot this Do this Dump Lower Lever Carrying the LoadDumping the Bucket Lowering the BucketFloat Surface Material Loading from a Bank Operating with Float ControlFloat Loading LOW Trucks or Spreaders from a Pile Peeling and ScrapingBackfilling 3RD CUT , 4TH CUT, ETC Do thisBack Grading Soil PileSetting recommended Troubleshooting Procedures Problem Possible Cause RemedyDismounting the Loader Page Mounting the Loader Page Installation & Operation of Quick Draw Latch Attach Upper channel Weld-in center support Bucket or attachment Installing Bucket or Attachment to Quick Draw Latch Attach Page Removing Bucket or Attachment from Quick Draw Latch Attach Single Tine KIT Bucket AttachmentQuick Draw Bucket Super Penetrator Bale Probe Attachment Operating Instructions for Dismounting Dozer from Loader Dozer AttachmentManure Fork Attachment Parking Angles Pallet Fork AttachmentGrapple Attachment Page Operating Instructions Page Supplemental Instructions For Ford Genesis Special Safety Decals Decals American Torque Specifications