Exmark TTS20KAE483CA, TTS16KA363CA, TTS16KA483CA, TTS20KAE523 manual Hydraulic System Air Purge

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Maintenance

Exmark Premium Hydro Oil is recommended. Refer to the chart for an acceptable alternative:

Hydro Oil

Change Interval

 

 

Exmark Premium Hydro

500 Hours

Oil (Preferred)

 

Mobil 1 15W50

250 Hours

 

 

5.Loosen filter 1/2 turn and allow a small amount of oil to leak from the oil filter (this allows air to be purged from the oil filter and supply hose from the hydraulic reservoir). Turn filter clockwise until rubber seal contacts the filter adapter. Then tighten the filter an additional 2/3 to 3/4 turn.

6.Raise the rear of machine up and support with jack stands (or equivalent support) just high enough to allow drive wheels to turn freely.

CAUTION

Raising the mower for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous. The mechanical or hydraulic jacks may not be enough support or may malfunction allowing the unit to fall, which could cause injury.

Do Not rely solely on mechanical or hydraulic jacks for support. Use adequate jack stands or equivalent support.

7.If either drive wheel does not rotate, one or both of the charge pumps (located on the top of the main pump as shown in Figure 14) may have lost their “prime”. Refer to Hydraulic System Air Purge section.

Note: Do Not change hydraulic system oil (except for what can be drained when changing filter), unless it is felt the oil has been contaminated or been extremely hot.

Changing oil unnecessarily could damage hydraulic system by introducing contaminates into the system.

Hydraulic System Air Purge

Service Interval: As required

Air must be purged from the hydraulic system when any hydraulic components, including oil filter, are removed or any of the hydraulic lines are disconnected.

The critical area for purging air from the hydraulic system is between the oil reservoir and each charge pump located on the top of each variable displacement pump (Figure 14). Air in other parts of the hydraulic system will be purged through normal operation once the charge pump is “primed”.

Figure 14

1. Charge pump cap

2. Loosen 1 1/2 turns only

1.Stop engine and wait for all moving parts to stop. Raise the rear of the machine up onto jack stands high enough to raise the drive wheels off the ground.

2.Check oil level as stated in Check Hydraulic Oil Level section.

3.Start engine and move throttle control ahead to full throttle position. Move the speed control lever to the middle speed position and place the drive levers in the “drive” position.

If either drive wheel does not rotate, it is possible to assist the purging of the charge pump by carefully rotating the tire in the forward position.

Note: It is necessary to lightly touch the charge pump cap with your hand to check the pump temperature. If the cap is too hot to touch, turn off engine. The pumps may be damaged if the pump becomes too hot.

If either drive wheel still does not rotate continue with step 4.

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Contents Turf Tracer Series California Introduction Contents Training SafetySafety Alert Symbol Safe Operating PracticesSafety Slope Operation OperationMaintenance and Storage Safety Safety and Instructional Decals 413327 103-1977 109-3148 116-0404 117-2718 Model Numbers SpecificationsSystems Dimensions Torque Requirements Product OverviewControls OperationPark Brake Lever Off-Run Switch Manual Start OnlyIgnition Switch Electric Start Only Tracking Adjustment KnobStarting the Engine Manual Start Pre-StartOperating Instructions Open the Fuel Shut-Off ValveDrive Lever/Neutral Lock Latch Operation Disengaging the PTOStopping the Engine Driving the MachineDriving Forward Adjusting the Cutting HeightDriving in Reverse Adjusting the Anti-Scalp Rollers Transporting a Unit TransportingRecommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery Charge Electric Start Units OnlyProposition 65 Warning Do Not jump start a weak battery if these conditions exist Service Interval As requiredCheck Mower Blades Install bushing/blade assembly into spindleReplacing the Discharge Deflector Service Air Cleaner Check Safety Interlock SystemCheck for Loose Hardware Check Hydraulic Oil Level Change Engine OilCheck Tire Pressures Check Condition Of BeltsLevel Check Spark PlugsChange Fuel Filter Change Hydraulic System FilterHydraulic System Air Purge Torque the slotted nut to 140-155 ft-lb 190-210 N-m Wheel Hub-Slotted Nut Torque SpecificationReplace Emissions Air Intake Filter Style a black finishCopper-Based Anti-seize Inspect PTO Clutching Belt TensionThread Locking Adhesives Mobil HTS Grease Or Food-Grade Anti-seizePump Drive Belt Tension Park Brake AdjustmentHydro Drive Linkage Adjustment Deck LevelingRepeat above adjustments if necessary Adjust Hydro Control LinkagesHydro Pump Spring Tension Setting Tracking AdjustmentDrive Lever Linkage Adjustment Retighten PTO switch mounting hardware PTO Safety SwitchClean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling FinsWaste Disposal Clean Debris From MachineClean Grass Build-Up Under Deck Battery DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Electrical Diagram SchematicsSchematics Hydraulic Diagram Exmark Commercial Turf Equipment Date Description of Work Done Service Done By Service RecordPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options