Exmark TTS20KAE523 manual Adjust Hydro Control Linkages, Repeat above adjustments if necessary

Page 35

Maintenance

Figure 19

Viewed from Left Side of Unit

1.

Neutral Control Linkage

5.

Speed Control Linkage

2.

Hydro Control Linkage

6.

Adjust here-rotate at

 

 

 

approximately 1/4

 

 

 

turn increments and

 

 

 

re-check.

3.

Drive Lever Linkage

7.

Loosen nut

4.

Speed Control Crank

8.

Yoke

disengaged whenever speed control levers are moved out of the neutral position.

Note: The neutral lock latches should be “unlocked” and in the forward position.

2.Loosen the front nut on left hydro control linkage as shown in Figure 19. Turn the rear control linkage adjusting nut counterclockwise until wheel rotates forward. Turn the rear nut of left control linkage clockwise 1/4 of a turn at a time, stopping to move the speed control forward and back to neutral, until left wheel stops rotating forward.

Turn the rear nut an additional 1/2 turn and tighten the front nut making sure not to put a bind on the linkage. Make sure flat part of linkage is perpendicular to pin part of swivel (see Figure 20).

4.Loosen the nut against the neutral control linkage yoke as shown in Figure 19.

5.Adjust the neutral control linkage until the respective drive wheel stops when the lever is pulled against the neutral spring (neutral position). Turn the adjusting bolt approximately 1/4 turn clockwise if the wheel is turning in reverse or turn the bolt approximately 1/4 turn counterclockwise if the wheel is turning forward. Release the drive lever to the forward drive position and squeeze back into the neutral position. Check to see if the wheel stops. If not, repeat the above adjustment procedure.

6.Make this adjustment on both sides.

7.After adjustments are made and the wheels stop when the drive levers are in the neutral position, tighten the nuts against the yokes.

Adjust Hydro Control Linkages:

1.Place the speed control lever in the “neutral” position. This adjustment is again made with rear of machine on jack stands and engine running at full throttle. OPC levers will have to be held down and the park brake must be

Figure 20

1.

Left Hydro Control Link

4.

Linkage is perpendicular

 

(left side shown)

 

to pin (correct position)

2.

Front nut

5.

Linkage in incorrect

3.

Rear nut

 

position

6.

End view of swivel

After adjusting the left hydro control linkage, move the speed control lever to the mid-speed position and then back to the neutral position. Recheck the left drive wheel rotation to see if further adjustment is necessary - be sure the speed control lever is in the neutral position.

Important: If inconsistent neutral occurs, check to be sure both springs are properly tightened on the speed control lever under the console–especially the rear pivot spring.

Repeat above adjustments if necessary.

3.Place the speed control lever in neutral. Adjust the right side linkage by turning the quick track knob counterclockwise until the tire begins to rotate forward. Begin to retighten the knob clockwise about 1/4 turn at a time, stopping to move the speed control forward and back

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Contents Turf Tracer Series California Introduction Contents Training SafetySafety Alert Symbol Safe Operating PracticesSafety Slope Operation OperationMaintenance and Storage Safety Safety and Instructional Decals 413327 103-1977 109-3148 116-0404 117-2718 Systems SpecificationsModel Numbers Dimensions Torque Requirements Product OverviewControls OperationPark Brake Lever Off-Run Switch Manual Start OnlyIgnition Switch Electric Start Only Tracking Adjustment KnobStarting the Engine Manual Start Pre-StartOperating Instructions Open the Fuel Shut-Off ValveDrive Lever/Neutral Lock Latch Operation Disengaging the PTOStopping the Engine Driving the MachineDriving in Reverse Adjusting the Cutting HeightDriving Forward Adjusting the Anti-Scalp Rollers Transporting a Unit TransportingRecommended Maintenance Schedules MaintenanceProposition 65 Warning Check Battery Charge Electric Start Units OnlyCheck Engine Oil Level Do Not jump start a weak battery if these conditions exist Service Interval As requiredReplacing the Discharge Deflector Install bushing/blade assembly into spindleCheck Mower Blades Check for Loose Hardware Check Safety Interlock SystemService Air Cleaner Check Hydraulic Oil Level Change Engine OilCheck Tire Pressures Check Condition Of BeltsLevel Check Spark PlugsChange Fuel Filter Change Hydraulic System FilterHydraulic System Air Purge Torque the slotted nut to 140-155 ft-lb 190-210 N-m Wheel Hub-Slotted Nut Torque SpecificationReplace Emissions Air Intake Filter Style a black finishCopper-Based Anti-seize Inspect PTO Clutching Belt TensionThread Locking Adhesives Mobil HTS Grease Or Food-Grade Anti-seizePump Drive Belt Tension Park Brake AdjustmentHydro Drive Linkage Adjustment Deck LevelingRepeat above adjustments if necessary Adjust Hydro Control LinkagesDrive Lever Linkage Adjustment Tracking AdjustmentHydro Pump Spring Tension Setting Retighten PTO switch mounting hardware PTO Safety SwitchClean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling FinsWaste Disposal Clean Debris From MachineClean Grass Build-Up Under Deck Battery DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Electrical Diagram SchematicsSchematics Hydraulic Diagram Exmark Commercial Turf Equipment Date Description of Work Done Service Done By Service RecordPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options