Exmark TTS16KA483 Replace Emissions Air Intake Filter, Wheel Hub-Slotted Nut Torque Specification

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Maintenance

4.Thoroughly clean the area around each of the charge pump housings.

5.To “prime” charge pump, loosen two hex socket head capscrews (shown in Figure 14) 1 1/2 turns only. Make sure engine is not running. Lift the charge pump housing upward and wait for a steady flow of oil to flow out from under the housing. Retighten the capscrews. Do this for both pumps.

Note: Hydraulic reservoir can be pressurized up to 5 psi to speed this process.

6.If either drive wheel still does not rotate, stop and repeat steps 4 and 5 above for the respective pump. If wheels rotate slowly, the system may prime after additional running. Check oil level as stated in Check the Hydraulic Oil Level section.

7.Allow unit to run several minutes after the charge pumps are “primed” with drive system in the full speed position. Check oil level as stated in Check the Hydraulic Oil Level section.

8.Check hydro drive linkage adjustment as stated in Hydro Drive Linkage Adjustment section in Adjustments.

Figure 15

1.

Style A (black finish)

3.

Style B (yellow zinc)

2.

.03 inch (.76 mm)

4.

.24 inch (6 mm)

Style A (black finish):

Torque the slotted nut to 140-155 ft-lb (190-210 N-m).

Note: Do Not use anti-seize on wheel hub.

Style B (yellow zinc):

1.Remove and discard the cotter pin.

2.Torque the slotted nut to 100 ft-lb (136 N-m).

3.Check distance from bottom of slot in nut to inside edge of hole. Two threads (0.1 inch) or less should be showing.

Replace Emissions Air Intake Filter

Service Interval: Every 500 hours

1.Stop engine, wait for all moving parts to stop, and remove key or spark plug wire(s). Engage parking brake.

2.Remove the filter from the vent hose.

3.Insert a new filter into the end of the vent hose.

Wheel Hub-Slotted Nut Torque Specification

Service Interval: After the first 100 hours

Every 500 hours thereafter

See Figure 15 to determine which slotted nut has been installed on the unit.

 

Figure 16

1. 0.1 inch max

2. No more than two

 

threads (0.1 inch max)

 

should be showing here.

4.If more than two threads (0.1 inch) are showing remove nut and install washer (P/N 1-523157) between hub and nut.

5.Torque the slotted nut to 100 ft-lb (136 N-m).

6.Then tighten nut until the next set of slots line up with the cross hole in shaft. Do Not loosen nut to align the slot. If required, tighten to the next set of slots.

7.Install new cotter pin (P/N 1-806800).

Note: Do Not use anti-seize on wheel hub.

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Contents Turf Tracer Series California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingSafety Operation Slope OperationMaintenance and Storage Safety Safety and Instructional Decals 413327 103-1977 109-3148 116-0404 117-2718 Systems SpecificationsModel Numbers Dimensions Product Overview Torque RequirementsOperation ControlsOff-Run Switch Manual Start Only Ignition Switch Electric Start OnlyTracking Adjustment Knob Park Brake LeverPre-Start Operating InstructionsOpen the Fuel Shut-Off Valve Starting the Engine Manual StartDisengaging the PTO Stopping the EngineDriving the Machine Drive Lever/Neutral Lock Latch OperationDriving in Reverse Adjusting the Cutting HeightDriving Forward Adjusting the Anti-Scalp Rollers Transporting Transporting a UnitMaintenance Recommended Maintenance SchedulesProposition 65 Warning Check Battery Charge Electric Start Units OnlyCheck Engine Oil Level Service Interval As required Do Not jump start a weak battery if these conditions existReplacing the Discharge Deflector Install bushing/blade assembly into spindleCheck Mower Blades Check for Loose Hardware Check Safety Interlock SystemService Air Cleaner Change Engine Oil Check Tire PressuresCheck Condition Of Belts Check Hydraulic Oil LevelCheck Spark Plugs Change Fuel FilterChange Hydraulic System Filter LevelHydraulic System Air Purge Wheel Hub-Slotted Nut Torque Specification Replace Emissions Air Intake FilterStyle a black finish Torque the slotted nut to 140-155 ft-lb 190-210 N-mInspect PTO Clutching Belt Tension Thread Locking AdhesivesMobil HTS Grease Or Food-Grade Anti-seize Copper-Based Anti-seizePark Brake Adjustment Hydro Drive Linkage AdjustmentDeck Leveling Pump Drive Belt TensionAdjust Hydro Control Linkages Repeat above adjustments if necessaryDrive Lever Linkage Adjustment Tracking AdjustmentHydro Pump Spring Tension Setting PTO Safety Switch Clean Engine and Exhaust System AreaRemove Engine Shrouds and Clean Cooling Fins Retighten PTO switch mounting hardwareClean Debris From Machine Clean Grass Build-Up Under DeckBattery Disposal Waste DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Schematics Electrical DiagramSchematics Hydraulic Diagram Exmark Commercial Turf Equipment Service Record Date Description of Work Done Service Done ByPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options