Exmark TTS16KA363CA, TTS16KA483CA, TTS20KAE523, TTS20KAE483, TTS18KA523 manual Troubleshooting

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Troubleshooting

Problem

 

Possible Cause

 

Corrective Action

 

 

 

 

 

Engine overheats

1.

Engine load is excessive

1.

Reduce the ground speed.

 

2.

Oil level in the crankcase is low.

2.

Add oil to the crankcase.

 

3.

Cooling fins and air passages for the

3.

Remove the obstructions from the cooling

 

 

engine are plugged.

 

fins and air passages.

 

 

 

 

 

Mower pulls left or right (with levers fully

1.

Tracking needs adjustment.

1.

Adjust the tracking by turning knob on the

forward).

 

 

 

right hydro control linkage in the direction

 

 

 

 

that the mower needs to be adjusted to.

 

 

 

 

Turn the knob in 1/4 turn increments

 

 

 

 

until the mower tracks correctly.

 

2.

Tire pressure in drive tires not correct.

2.

Adjust tire pressure in the drive tires.

 

 

 

 

 

Machine does not drive.

1.

Bypass valve is not closed tight.

1.

Tighten the bypass valve.

 

2.

Drive or pump belt is worn, loose or

2.

Change the belt.

 

 

broken.

 

 

 

3.

Drive or pump belt is off a pulley.

3.

Change the belt.

 

 

 

 

 

Uneven cutting height.

1.

Blade(s) not sharp.

1.

Sharpen the blade(s).

 

2.

Cutting blade(s) is/are bent.

2.

Install new cutting blade(s).

 

3.

Mower deck is not level.

3.

Level mower deck from side-to-side and

 

 

 

 

front-to-rear.

 

4.

Underside of mower is dirty.

4.

Clean the underside of the mower.

 

5.

Tire pressure in drive tires not correct.

5.

Adjust tire pressure in the drive tires.

 

6.

Blade spindle bent.

6.

Contact an Authorized Service Dealer.

 

7.

Tips of adjacent blades are at an uneven

7.

Replace blades, spindles and (or) check

 

 

cutting height. Blades tips should be even

 

for damage to mower deck.

 

 

within 3/16 inch which is approximately

 

 

 

 

one blade thickness.

 

 

 

 

 

 

 

Abnormal vibration

1.

Cutting blade(s) is/are bent or unbalanced.

1.

Install new cutting blade(s).

 

2.

Blade mounting bolt is loose.

2.

Tighten the blade mounting bolt.

 

3.

Engine mounting bolts are loose.

3.

Tighten the engine mounting bolts.

 

4.

Loose engine pulley, idler pulley, or blade

4.

Tighten the appropriate pulley.

 

 

pulley.

 

 

 

5.

Engine pulley is damaged.

5.

Contact an Authorized Service Dealer.

 

6.

Blade spindle is bent.

6.

Contact an Authorized Service Dealer.

 

7.

Belt is damaged.

7.

Install new belt.

 

 

 

 

 

Blades do not rotate.

1.

Drive belt is worn, loose or broken.

1.

Check the belt tension.

 

2.

Drive belt is off pulley.

2.

Check belt for damage; replace if

 

 

 

 

necessary. Install drive belt and check

 

 

 

 

adjusting shafts and belt guides for correct

 

 

 

 

position.

 

3.

Deck belt is worn, loose or broken.

3.

Install new deck belt.

 

4.

Deck belt is off pulley.

4.

Install deck pulley and check the idler

 

 

 

 

pulley, idler arm and spring for correct

 

 

 

 

position and function.

 

5.

Broken or missing idler spring.

5.

Replace the spring.

 

6.

PTO clutch does not engage.

6.

Contact an Authorized Service Dealer.

 

 

 

 

 

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Contents Turf Tracer Series California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingSafety Operation Slope OperationMaintenance and Storage Safety Safety and Instructional Decals 413327 103-1977 109-3148 116-0404 117-2718 Model Numbers SpecificationsSystems Dimensions Product Overview Torque RequirementsOperation ControlsOff-Run Switch Manual Start Only Ignition Switch Electric Start OnlyTracking Adjustment Knob Park Brake LeverPre-Start Operating InstructionsOpen the Fuel Shut-Off Valve Starting the Engine Manual StartDisengaging the PTO Stopping the EngineDriving the Machine Drive Lever/Neutral Lock Latch OperationDriving Forward Adjusting the Cutting HeightDriving in Reverse Adjusting the Anti-Scalp Rollers Transporting Transporting a UnitMaintenance Recommended Maintenance SchedulesCheck Engine Oil Level Check Battery Charge Electric Start Units OnlyProposition 65 Warning Service Interval As required Do Not jump start a weak battery if these conditions existCheck Mower Blades Install bushing/blade assembly into spindleReplacing the Discharge Deflector Service Air Cleaner Check Safety Interlock SystemCheck for Loose Hardware Change Engine Oil Check Tire PressuresCheck Condition Of Belts Check Hydraulic Oil LevelCheck Spark Plugs Change Fuel FilterChange Hydraulic System Filter LevelHydraulic System Air Purge Wheel Hub-Slotted Nut Torque Specification Replace Emissions Air Intake FilterStyle a black finish Torque the slotted nut to 140-155 ft-lb 190-210 N-mInspect PTO Clutching Belt Tension Thread Locking AdhesivesMobil HTS Grease Or Food-Grade Anti-seize Copper-Based Anti-seizePark Brake Adjustment Hydro Drive Linkage AdjustmentDeck Leveling Pump Drive Belt TensionAdjust Hydro Control Linkages Repeat above adjustments if necessaryHydro Pump Spring Tension Setting Tracking AdjustmentDrive Lever Linkage Adjustment PTO Safety Switch Clean Engine and Exhaust System AreaRemove Engine Shrouds and Clean Cooling Fins Retighten PTO switch mounting hardwareClean Debris From Machine Clean Grass Build-Up Under DeckBattery Disposal Waste DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Schematics Electrical DiagramSchematics Hydraulic Diagram Exmark Commercial Turf Equipment Service Record Date Description of Work Done Service Done ByPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options