Exmark TTS20KAE483CA, TTS16KA483 manual Troubleshooting, Problem Possible Cause Corrective Action

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Troubleshooting

Troubleshooting

Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.

When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank.

The following table lists some of the common causes of trouble. Do Not attempt to service or replace major items or any items that call for special timing of adjustments procedures (such as valves, governor, etc.). Have this work done by your Engine Service Dealer.

Note: When disconnecting electrical connectors Do Not pull on the wires to separate the connectors.

Problem

 

Possible Cause

 

Corrective Action

 

 

 

 

 

Starter does not crank (Electric Start Units).

1.

PTO is engaged.

1.

Disengage the PTO.

 

2.

Speed control lever is are not in neutral

2.

Ensure the speed control lever is in the

 

 

lock position.

 

neutral lock position.

 

3.

OPC levers are released.

3.

Depress OPC levers.

 

4.

Battery does not have a full charge.

4.

Charge the battery. See Check

 

 

 

 

Battery Charge and Recommended

 

 

 

 

Jump Starting Procedure sections in

 

 

 

 

Maintenance.

 

5.

Electrical connections are corroded, loose

5.

Check the electrical connections for

 

 

or faulty.

 

good contact. Clean connector terminals

 

 

 

 

thoroughly with electrical contact cleaner,

 

 

 

 

apply dielectric grease and reconnect.

 

6.

Fuse is blown.

6.

Replace the blown fuse.

 

7.

Relay or switch is defective.

7.

Contact an Authorized Service Dealer.

 

 

 

 

 

Engine will not start, starts hard, or fails to

1.

Fuel tank is empty.

1.

Fill the fuel tank.

keep running

2.

Fuel shutoff valve is closed.

2.

Open the fuel shutoff valve.

 

 

3.

The throttle and choke are not in the

3.

Be sure the throttle control is midway

 

 

correct position.

 

between the “SLOW” and “FAST”

 

 

 

 

positions, and the choke is in the “ON”

 

 

 

 

position for a cold engine or the “OFF”

 

 

 

 

position for a warm engine.

 

4.

Dirt in fuel filter.

4.

Replace the fuel filter.

 

5.

Dirt, water, or stale fuel is in the fuel

5.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

6.

Air cleaner is dirty.

6.

Clean or replace the air cleaner element.

 

7.

Electrical connections are corroded, loose

7.

Check the electrical connections for

 

 

or faulty.

 

good contact. Clean connector terminals

 

 

 

 

thoroughly with electrical contact cleaner,

 

 

 

 

apply dielectric grease and reconnect.

 

8.

Relay or switch is defective.

8.

Contact an Authorized Service Dealer.

 

9.

Faulty spark plug.

9.

Clean, adjust or replace spark plug.

 

10.

Spark plug wire is not connected.

10.

Check the spark plug wire connection.

 

 

 

 

 

Engine loses power

1.

Engine load is excessive

1.

Reduce the ground speed.

 

2.

Air cleaner is dirty.

2.

Clean or replace the air cleaner element.

 

3.

Oil level in the crankcase is low.

3.

Add oil to the crankcase.

 

4.

Cooling fins and air passages for the

4.

Remove the obstructions from the cooling

 

 

engine are plugged.

 

fins and air passages.

 

5.

Vent hole in the fuel cap is plugged.

5.

Clean or replace the fuel cap.

 

6.

Dirt in fuel filter.

6.

Replace the fuel filter.

 

7.

Dirt, water, or stale fuel is in the fuel

7.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

 

 

 

 

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Contents Turf Tracer Series California Introduction Contents Training SafetySafety Alert Symbol Safe Operating PracticesSafety Slope Operation OperationMaintenance and Storage Safety Safety and Instructional Decals 413327 103-1977 109-3148 116-0404 117-2718 Specifications Model NumbersSystems Dimensions Torque Requirements Product OverviewControls OperationPark Brake Lever Off-Run Switch Manual Start OnlyIgnition Switch Electric Start Only Tracking Adjustment KnobStarting the Engine Manual Start Pre-StartOperating Instructions Open the Fuel Shut-Off ValveDrive Lever/Neutral Lock Latch Operation Disengaging the PTOStopping the Engine Driving the MachineAdjusting the Cutting Height Driving ForwardDriving in Reverse Adjusting the Anti-Scalp Rollers Transporting a Unit TransportingRecommended Maintenance Schedules MaintenanceCheck Battery Charge Electric Start Units Only Check Engine Oil LevelProposition 65 Warning Do Not jump start a weak battery if these conditions exist Service Interval As requiredInstall bushing/blade assembly into spindle Check Mower BladesReplacing the Discharge Deflector Check Safety Interlock System Service Air CleanerCheck for Loose Hardware Check Hydraulic Oil Level Change Engine OilCheck Tire Pressures Check Condition Of BeltsLevel Check Spark PlugsChange Fuel Filter Change Hydraulic System FilterHydraulic System Air Purge Torque the slotted nut to 140-155 ft-lb 190-210 N-m Wheel Hub-Slotted Nut Torque SpecificationReplace Emissions Air Intake Filter Style a black finishCopper-Based Anti-seize Inspect PTO Clutching Belt TensionThread Locking Adhesives Mobil HTS Grease Or Food-Grade Anti-seizePump Drive Belt Tension Park Brake AdjustmentHydro Drive Linkage Adjustment Deck LevelingRepeat above adjustments if necessary Adjust Hydro Control LinkagesTracking Adjustment Hydro Pump Spring Tension SettingDrive Lever Linkage Adjustment Retighten PTO switch mounting hardware PTO Safety SwitchClean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling FinsWaste Disposal Clean Debris From MachineClean Grass Build-Up Under Deck Battery DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Electrical Diagram SchematicsSchematics Hydraulic Diagram Exmark Commercial Turf Equipment Date Description of Work Done Service Done By Service RecordPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options