Exmark TTS16KA363CA, TTS16KA483CA, TTS20KAE523, TTS18KA523, TTS20KAE483CA manual Contents

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Contents
Introduction	3
Safety	5
Safety Alert Symbol	5
Safe Operating Practices	5
Safety and Instructional Decals	10
Specifications	14
Model Numbers	14
Systems	14
Dimensions	15
Torque Requirements	16
Product Overview	16
Operation	17
Controls	17
Pre-Start	19
Operating Instructions	19
Transporting	23
Maintenance	24
Recommended Maintenance Schedule(s)	24
Periodic Maintenance	25
Check Engine Oil Level	25
Check Battery Charge (Electric Start Units
Only)	25
Check Mower Blades	27
Check Safety Interlock System	28
Check for Loose Hardware	28
Service Air Cleaner	28
Change Engine Oil	29
Check Hydraulic Oil Level	29
Check Tire Pressures	29
Check Condition Of Belts	29
Lubricate Grease Fittings	29
Check Spark Plugs	30
Change Hydraulic System Filter	30
Replace Emissions Air Intake Filter	32
Wheel Hub-Slotted Nut Torque
Specification	32
Inspect PTO Clutching Belt Tension	33
Thread Locking Adhesives	33
Mobil HTS Grease (Or Food-Grade
Anti-seize)	33
Copper-BasedAnti-seize	33
Dielectric Grease	33
Adjustments	34
Deck Leveling	34
Pump Drive Belt Tension	34
PTO Clutching Belt Tension	34
Deck Belt Tension	34
Park Brake Adjustment	34
Hydro Drive Linkage Adjustment	34

Tracking Adjustment	36
Hydro Pump Spring Tension Setting	36
PTO Safety Switch	37
Cleaning	37
Clean Engine and Exhaust System
Area	37
Remove Engine Shrouds and Clean Cooling
Fins	37
Clean Debris From Machine	38
Clean Grass Build-Up Under Deck	38
Waste Disposal	38
Troubleshooting	39
Schematics	41

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Contents Turf Tracer Series California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingSafety Operation Slope OperationMaintenance and Storage Safety Safety and Instructional Decals 413327 103-1977 109-3148 116-0404 117-2718 Model Numbers SpecificationsSystems Dimensions Product Overview Torque RequirementsOperation ControlsOff-Run Switch Manual Start Only Ignition Switch Electric Start OnlyTracking Adjustment Knob Park Brake LeverPre-Start Operating InstructionsOpen the Fuel Shut-Off Valve Starting the Engine Manual StartDisengaging the PTO Stopping the EngineDriving the Machine Drive Lever/Neutral Lock Latch OperationDriving Forward Adjusting the Cutting HeightDriving in Reverse Adjusting the Anti-Scalp Rollers Transporting Transporting a UnitMaintenance Recommended Maintenance SchedulesCheck Engine Oil Level Check Battery Charge Electric Start Units OnlyProposition 65 Warning Service Interval As required Do Not jump start a weak battery if these conditions existCheck Mower Blades Install bushing/blade assembly into spindleReplacing the Discharge Deflector Service Air Cleaner Check Safety Interlock SystemCheck for Loose Hardware Change Engine Oil Check Tire PressuresCheck Condition Of Belts Check Hydraulic Oil LevelCheck Spark Plugs Change Fuel FilterChange Hydraulic System Filter LevelHydraulic System Air Purge Wheel Hub-Slotted Nut Torque Specification Replace Emissions Air Intake FilterStyle a black finish Torque the slotted nut to 140-155 ft-lb 190-210 N-mInspect PTO Clutching Belt Tension Thread Locking AdhesivesMobil HTS Grease Or Food-Grade Anti-seize Copper-Based Anti-seizePark Brake Adjustment Hydro Drive Linkage AdjustmentDeck Leveling Pump Drive Belt TensionAdjust Hydro Control Linkages Repeat above adjustments if necessaryHydro Pump Spring Tension Setting Tracking AdjustmentDrive Lever Linkage Adjustment PTO Safety Switch Clean Engine and Exhaust System AreaRemove Engine Shrouds and Clean Cooling Fins Retighten PTO switch mounting hardwareClean Debris From Machine Clean Grass Build-Up Under DeckBattery Disposal Waste DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Schematics Electrical DiagramSchematics Hydraulic Diagram Exmark Commercial Turf Equipment Service Record Date Description of Work Done Service Done ByPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options