Kohler Fuel Pump Hose Diagram for Vacuum Cleaners

Note: For Kohler EFI units use only high pressure clamps and SAE R7 or R9 hose available from Exmark or Kohler. Clamps require special pliers P/N 1- 643394 (Oetiker P/N 14100118 or Kohler P/N 2445505) for installation.

Replacement Filters

	Kohler EFI	Exmark P/N 99-9403 (low pressure)
	Kohler EFI	Kohler P/N 2405003 (high pressure)
		Kohler P/N 2405003 (high pressure)
	Kohler Air-cooled (except EFI)	Kohler P/N 2405002

Note: When replacing the fuel filter for the Kohler EFI units, wet the interior of the new filter with gasoline before installation to prevent the high pressure pump from tearing the filter.

Note: It is important to reinstall the fuel line hoses and secure with plastic ties the same as they were originally installed at the factory to keep the fuel line away from components that could cause fuel line damage.

For Kohler EFI units: Route the fuel line hoses as shown in Figure 9.

FIGURE 9

KOHLER EFI FUEL LINE ROUTING

5.1.24Fuel pressure relief and priming procedure: (Kohler EFI units only)

Service Interval: As required

WARNING

POTENTIAL HAZARD

♦Fuel system components remain under high pressure, even when the engine is stopped.

WHAT CAN HAPPEN

♦Failure to relieve pressure from the system can cause gasoline to spray or spill. Spilled fuel or fuel vapors could be ignited by hot parts.

HOW TO AVOID THE HAZARD

♦Allow the engine to cool completely.

♦Safely relieve the pressure from the fuel system before attempting to service the fuel system.

A Kohler pressure gauge with an integral relief valve (Kohler Part No. 2445504) is recommended for relieving pressure and purging air in the fuel system.

To relieve the system of pressure:

a)Stop engine, wait for all moving parts to stop, and remove key.

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