Allied Air Enterprises 4HP16LT manual Miswired Module Troubleshooting, Thermostat Demand Wiring

Models: 4HP16LT

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Thermostat Demand Wiring

The diagnostic module requires a thermostat demand signal to operate properly. The thermostat demand signal input, labeled Y on the module, should always be con- nected to the compressor contactor coil so that when the coil is energized, the demand signal input is 24VAC. When the coil is not energized, the demand signal input should be less than 0.5VAC.

Miswired Module Codes

Depending on the system configuration, some ALERT flash codes may not be active. The presence of safety switches affects how the system alerts are displayed by the module.

Miswiring the diagnostic module will cause false LED codes. Table 12 describes LED operation when the module is miswired and what troubleshooting action is required to correct the problem.

 

 

Miswired Module Troubleshooting

 

 

 

 

 

Miswired Module Indication

Recommended Troubleshooting Action

 

 

 

 

 

 

Green LED is not on,

Determine if both R and C module terminals are connected. Verify voltage is present

 

 

at module's R and C terminals. Review 24VAC Power Wiring section on page 20 for

 

 

module does not power up.

 

 

R and C wiring.

 

 

 

 

 

 

 

 

 

Green LED intermittent,

Determine if R and Y terminals are wired in reverse. Verify module's R and C

 

 

module powers up only

terminals have a constant source. Review 24VAC Power Wiring section on page 20

 

 

when compressor runs.

for R and C wiring.

 

 

 

 

 

 

TRIP LED is on but system

Verify Y terminal is connected to 24VAC at contactor coil. Verify voltage at contactor

 

 

and compressor check OK.

coils falls below 0.5VAC when off.

 

 

 

 

 

 

TRIP LED and ALERT LED

Verify R and C terminals are supplied with 19-28VAC.

 

 

flashing together.

 

 

 

 

 

 

 

 

 

ALERT Flash Code 3

Verify Y terminal is connected to 24VAC at contactor coil. Verify voltage at contactor

 

 

(Compressor Short Cycling)

 

 

coil falls below 0.5VAC when off.

 

 

displayed incorrectly.

 

 

 

 

 

 

 

 

 

ALERT Flash Code 5, 6, or 7

Check that compressor run and start wires are through module's current sensing

 

 

(Open Circuit, Open Start

 

 

holes. Verify Y terminal is connected to 24VAC at contactor coil. Verify voltage at

 

 

Circuit, or Open Run Circuit)

 

 

contactor coil falls below 0.5VAC when off.

 

 

displayed incorrectly.

 

 

 

 

 

 

 

 

 

ALERT Flash Code 6

 

 

 

(Open Start Circuit)

Check that compressor run and start wires are routed through the correct module

 

 

displayed for Code 7

 

 

sensing holes.

 

 

(Open Run Circuit)

 

 

 

 

 

or vice versa.

 

 

 

 

 

 

 

ALERT Flash Code 8

Determine if module's Y terminal is connected. Verify Y terminal is connected to 24VAC at

 

 

contactor coil. Verify 24VAC is present across Y and C when thermostat demand signal is

 

 

(Welded Contactor)

 

 

present. If not, R and C are reverse wired. Verify voltage at contactor coil falls below

 

 

displayed incorrectly.

 

 

0.5VAC when off. Review Thermostat Demand Wiring on this page for Y and C wiring.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 12

506468-01

Issue 1004

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Allied Air Enterprises 4HP16LT manual Miswired Module Troubleshooting, Thermostat Demand Wiring, Miswired Module Codes