BENDIX® AD-IP®AIR DRYER TROUBLESHOOTING CHART

SYMPTOMS

CAUSE

REMEDY

8.

Desiccant material

A. This symptom is almost

A. See Causes and Remedies for Symptoms 1, 2, 3,

 

being expelled from

always accompanied by

4 and 5.

 

the air dryer purge

one, or more, of Symptoms

 

 

valve exhaust (may

1, 2, 3, 4 and 5. See related

 

 

look like whitish liquid

causes for these symptoms

 

 

above.

 

 

or paste or small

 

 

 

 

 

beads.)

 

 

 

- OR -

B. Air dryer not securely

B. Vibration should be held to minimum. Add bracket

 

mounted. (Excessive

supports or change the air dryer mounting location

 

Unsatisfactory

 

vibration.)

if necessary.

 

desiccant life.

 

C. Malfunctioning or saturated

C. Replace the desiccant cartridge assembly.

 

 

 

 

desiccant cartridge.

 

 

 

D. Compressor passing

D. Check for proper compressor installation; if

 

 

excessive oil.

symptoms persist, replace the compressor.

 

 

E. Desiccant cartridge not

E. Check the torque on the desiccant cartridge

 

 

assembled properly to

to end cover attachment. Refer to the assembly

 

 

the end cover. (Loose

section of this data sheet.

 

 

attachment.)

 

9.

“Pinging” noise

A. Single cylinder compressor

A. A slight “pinging” sound may be heard during

 

excessive during

with high pulse cycles.

the system build-up when a single cylinder

 

compressor loaded

 

compressor is used. If this sound is deemed

 

cycle.

 

objectionable, it can be reduced substantially

 

 

 

by increasing the discharge line volume.

 

 

 

This can be accomplished by adding an additional

 

 

 

four feet of discharge line or adding a 90 cubic

 

 

 

inch reservoir between the compressor and the air

 

 

 

dryer. IMPORTANT: Do not exceed the line lengths

 

 

 

requirements specified in this manual.

10. Constant seepage of

A. Defective check valve

A. Refer to Remedy C, Symptom #1.

 

air at air dryer purge

assembly in Bendix® AD-IP®

 

 

valve exhaust (non-

air dryer end cover.

 

 

charging mode.)

B. Leaking turbo cut-off valve.

B. Repair or replace purge valve assembly

 

 

 

 

 

 

C. Leaking purge valve control

C. Repair or replace purge valve assembly.

 

 

piston o-ring.

 

11. The air dryer purge

A. Compressor fails to “unload”.

A. Faulty governor installation; no air line from the

 

piston cycles rapidly

 

governor to the compressor or the air line is kinked

 

in the compressor

 

or restricted. Install or repair the air line.

 

unloaded (non-

 

 

 

compressing) mode.

 

 

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BENDIX SD-08-2414 manual See Causes and Remedies for Symptoms 1, 2, Refer to Remedy C, Symptom #1