BM 2610933969 09-12_BM 2610933969 09-12.qxp 9/20/12 9:19 AM Page 14

FEEDING THE ROUTER

As seen from the top of the router, the bit turns clockwise and the cutting edges face accordingly. Therefore, the most efficient cut is made by feeding the router so that the bit turns into the work, not away. Figure 13 shows proper feed for various cuts. How fast you feed depends on the hardness of the material and the size of the cut. For some materials, it is best to make several cuts of increasing depth.

FIG. 13

START

HERE

WORK

BIT

DIRECTION OF

ROUTER FEED

If the router is hard to control, heats up, runs very slowly or leaves an imperfect cut, consider these causes:

1.Wrong direction of feed — hard to control.

2.Feeding too fast — overloads motor.

3.Dull bit — overloads motor.

4.Cut is too large for one pass — overloads motor.

5.Feeding too slow — leaves friction burns on work.

Feed smoothly and steadily (do not force). You will soon learn how the router sounds and feels when it is working best.

RATE OF FEED

When routing or doing related work in wood and plastics, the best finishes will result if the depth of cut and feed rate are regulated to keep the motor operating at high speed. Feed the router at a moderate rate. Soft materials require a faster feed rate than hard materials.

The router may stall if improperly used or overloaded. Reduce the feed rate to prevent possible damage to the tool. Always be sure the collet chuck is tightened securely before use. Always use router bits with the shortest cutting length necessary to produce the desired cut. This will minimize router bit run-out and chatter.

EDGE FORMING

 

When edge forming, always use piloted or

 

bearing bits. The lower portion of a pilot tipped

FIG. 14

bit is a shaft with no cutting edges. Bearing

 

guide bits have a ball bearing to pilot the bit,

 

as shown in (Fig. 14).

 

This pilot slides along the edge of the work as the rotating blades make the cut, forming molding or decorative edges. The edge on which the pilot slides should be perfectly smooth since any irregularities are transferred to the shaped surface.

When routing a workpiece that requires edge

 

forming on the endgrain, always rout the

 

endgrain edge before routing the edges that

 

follow the grain. This minimizes the possibility

 

of damage from any blowout at the end of

CUT

endgrain.

 

CUTTER PART OF

PILOT TIPPED BIT

PILOT OR BEARING SLIDES

ALONG EDGE OF WORKPIECE

-14-

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Image 14
Bosch Power Tools 1619EVS manual Feeding the Router, Rate of Feed, Edge Forming, Endgrain