Router Table Assembly

ATTACHING THE SWITCH TO THE TABLETOP (Fig. 3)

Assembly Hint: It may be easier to attach the switch bracket if you stand the tabletop on its back edge for this step.

1.Align the two holes in the switch mounting bracket (15) with the two through-holes in the router tabletop.

From the top side of the table, insert two #10-32 x 112pan-head machine screws (34) through the tabletop and bracket and secure the bracket in place with two small washers (30) and two #10-32 KEPS nuts (29) (Fig. 3).

2.Insert two #10-32 KEPS nuts (29) into the hex-shaped recesses in the back of the switch assembly (14) with the toothed washer facing away

from the recess. Secure the switch to the switch mounting bracket with two #10-32 x 1/2pan-head machine screws (33) while holding the KEPS nuts in place in the recess with your finger.

ATTACH THE TABLETOP (Fig. 4)

NOTE: The tabletop may be shipped with the miter channel in place. To access the tabletop mounting holes, remove the channel for this step.

1.With the base assembly upright, position the tabletop (1) on the base assembly, making sure the switch is in the front, as shown in Fig. 4.

2.Secure the tabletop to the base with four Allen-head connector screws (38).

3.Tighten all fasteners securely with the 4mm hex key. The screw head should be in the counterbore, below the panel surface. DO NOT OVERTIGHTEN!

FIG. 3

 

34

 

 

 

 

15

 

 

30

 

14

29

 

 

DETAIL 3

 

 

 

 

33

29

 

 

14

 

 

FIG. 4

 

38

1

 

 

ASSEMBLE THE ALUMINUM MITER

FIG. 5

 

CHANNEL TO THE TABLETOP (Fig. 5)

36

2

 

Assembly Hint: It may be easier to install the miter channel if you lay the table on its back for this step.

1. Center the miter channel (2) in the slot on the tabletop; then press the miter channel into the slot.

2. From the top side of the tabletop (1), insert three

#10-32 x 7/8countersunk Phillips machine screws

30

29

 

(36) through the holes in the miter channel (2) and the tabletop (Fig. 5).

3.Secure with a small washer (30) and a #10-32 KEPS nut (29) on each screw.

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Image 11
Bosch Power Tools RA1171 Attaching the Switch to the Tabletop Fig, Attach the Tabletop Fig, Assemble the Aluminum Miter