312A
Installation, Start-up,Operating and
Service and Maintenance Instructions Series 120/C
2---StageDeluxe Induced---Combustion
312A
SAFETY CONSIDERATIONS
Fig. 1 - Dimensional Drawing
FURNACE RELIABILITY HAZARD
312A
Table 1 - Dimensions In
INTRODUCTION
312A
Fig. 2 - Clearances to Combustibles
INSTALLATION
DÉGAGEMENT MINIMUM EN POUCES AVEC ÉLÉMENTS
Step 2 - General Installation
ELECTROSTATIC DISCHARGE ESD PRECAUTIONS PROCEDURE
Step 1 - Safety
Step 6 - Gas Piping and Gas Pipe Pressure Testing
GENERAL
LOCATION
Fig. 4 - Multipoise Orientations
CARBON MONOXIDE POISONING AND UNIT DAMAGE HAZARD
FIRE, INJURY OR DEATH HAZARD
Fig. 5 - Installation in a Garage
Fig. 6 - Prohibit Installation on Back
FIRE HAZARD
CARBON MONOXIDE POISONING HAZARD
AIR FOR COMBUSTION AND VENTILATION
FURNACE CORROSION HAZARD
Outdoor Combustion Air Method
312A
Outdoors
Indoors
CARBON MONOXIDE POISONING HAZARD
Volume
INSTALLATION
Volume
21ft3
Fig. 9 - Removing Bottom Closure Panel
Fig. 10 - Leveling Legs DOWNFLOW INSTALLATION
HORIZONTAL INSTALLATION
Leveling Legs If Desired
Roll-OutProtection
Fig. 11 - Floor and Plenum Opening Dimensions
Installed on a Combustible Floor
Combustible Floor
UPFLOW DOWNFLOW HORIZONTAL
Table 4 - Opening dimensions In
Fig. 14 - Duct Flanges
312A
312A
Fig. 15 - Horizontal Unit Suspension
Fig. 16 - Horizontal Suspension with Straps
AIR DUCTS General Requirements
Fig. 17 - Typical Attic Installation
FILTER ARRANGEMENT
Ductwork Acoustical Treatment
Table 5 - Air Delivery - CFM With Filter
312A
312A
High
Return Air Connections
Table 5 - Air Delivery - CFM With Filter* Cont
Downflow Furnaces
GAS PIPING
312A
A02075 A02163 A02162
Fig. 21 - Right Side Gas Entry Example
Table 6 - Maximum Capacity of Pipe
FURNACE DAMAGE HAZARD
Fig. 22 - Right Side Gas Entry Example
ELECTRICAL CONNECTIONS
Fig. 24 - Field Wiring Diagram
115-VWIRING
ELECTRICAL SHOCK AND FIRE HAZARD
J-BOXRELOCATION
ELECTRICAL CONNECTION TO J-BOX
Table 7 - Electrical Data
Fig. 25 - Relocating J-Box
24-VWIRING
POWER CORD INSTALLATION IN FURNACE J-BOX
BX. CABLE INSTALLATION IN FURNACE J-BOX
Electrical Box on Furnace Casing Side. See Fig
Dual Fuel
Fig. 27 - Two-StageFurnace with Two-SpeedAir
Conditioner
and Single-SpeedHeat Pump
312A
and Two-SpeedHeat Pump
and Two-SpeedAir Conditioner
Fig. 34 - Furnace Control-PSCBlower Motor
ACCESSORIES
VENTING
HI HEAT
312A
GENERAL VENTING REQUIREMENTS
MASONRY CHIMNEY REQUIREMENTS
CARBON MONOXIDE POISONING HAZARD
312A
Fig. 35 - Chimney Inspection Chart
CHIMNEY INSPECTION CHART
Exterior Masonry Chimney FAN + NAT
Installations with Type-B Double-WallVent
Connectors ENFPA & AGA
Thousands of BTUH per Hour
312A
Fig. 36 - Upflow Application-VentElbow Up
Fig. 37 - Upflow Application-VentElbow Right
312A
Fig. 39 - Downflow Application-VentElbow Up
then Up
312A
then Up
CUT HAZARD
Fig. 49 - Using Tin Snips to Cut Tie Points
312A
Fig. 53 - Remove Knockout with Hammer
Fig. 50 - Rounded End of Knockout
Fig. 51 - Knockout Pulled Loose
BURN HAZARD
Step 1 - General
START-UP,ADJUSTMENT, AND SAFETY CHECK
Step 2 - Start-UpProcedures
FIRE AND EXPLOSION HAZARD
Table 11 - Altitude Derate Multiplier for U.S.A
Step 3 - Adjustments
In the U.S
312A
ELECTRICAL SHOCK HAZARD
Fig. 54 - Redundant Automatic Gas Control Valve
Fig. 55 - Orifice Hole
312A
Table 12 - Gas Rate cu ft/hr
FURNACE OVERHEATING HAZARD
ELECTRICAL SHOCK HAZARD
Table 13 - Speed Selection
312A
FIRE HAZARD
312A
Step 4 - Check Safety Controls
Fig. 56 - Amp. Draw Check with Ammeter
Step 5 - Checklist
312A
Level
312A
312A
Level
level
312A
Sea level
SERVICE AND MAINTENANCE
PROCEDURES
ELECTRICAL SHOCK, FIRE OR EXPLOSION
Step 1 - Introduction
Step 2 - Care and Maintenance
ELECTRICAL CONTROLS AND WIRING
UNIT OPERATION HAZARD
312A
Fig. 57 - Service Label
SERVICE
CUT HAZARD
A07125
Fig. 58 - Wiring Diagram
312A
BLOWER MOTOR AND WHEEL
CLEANING AND/OR REPLACING AIR FILTER
Table 17 - Filter size information in
312A
UNIT DAMAGE HAZARD
CLEANING HEAT EXCHANGER
9/32˝ 5/16˝
Fig. 59 - Igniter Position-SideView
Step 3 - Sequence of Operation
Fig. 61 - Cleaning Heat Exchanger Cell
1-7/8”
Fig. 60 - Igniter Position - Top View
312A
See Fig. 24 or 33 for thermostat connections
312A
a.Single-SpeedCooling
4.Thermidistat Mode
5.Continuous Blower Mode
Step 4 - Wiring Diagrams
Step 5 - Troubleshooting
312A
312A
Fig. 62 - Troubleshooting Guide 2-Speed
TROUBLESHOOTING GUIDE
A02107A
A05001
Fig. 63 - Troubleshooting Guide 2-Speed
312A
Page
Replaces: II312A---
Catalog No. II312A---45---8
Edition Date 02/07