installation, start-up and service instructions
580G,H
Sizes 240-360
SINGLE PACKAGE ROOFTOP
ELECTRIC COOLING/GAS HEATING UNITS
Cancels: II | II |
| 11/1/97 |
CONTENTS |
|
| Page |
SAFETY CONSIDERATIONS | . 1 |
INSTALLATION | |
I. Provide Unit Support | . 2 |
II. Rig and Place Unit | . 2 |
III. Field Fabricate Ductwork | . 7 |
IV. Unit Duct Connections | . 7 |
V. Flue Hood | . 8 |
VI. Trap Condensate Drain | . 8 |
VII. Gas Piping | . 8 |
VIII. Electrical Connections | . 9 |
IX. | 14 |
X. Power Exhaust/Barometric Relief |
|
Damper Hood | 18 |
XI. Accessories | 19 |
20,21 |
I. Cooling Section Start-Up and
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
II. Heating Section Start-Up and
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 III. Field Test Operation . . . . . . . . . . . . . . . . . . . . . . 24
IV. Indoor Air¯ow and Air¯ow
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 V. Gas Valve Adjustment . . . . . . . . . . . . . . . . . . . . 25 VI. Main Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 VII. Power Exhaust Operation . . . . . . . . . . . . . . . . . . 28 VIII. Head Pressure Control . . . . . . . . . . . . . . . . . . . 28
IX. Low Ambient Kit . . . . . . . . . . . . . . . . . . . . . . . . . 28
CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . 28
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
II. Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
III. Evaporator Fan Service and
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
IV.
V. Power Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
VI. Refrigerant Charge . . . . . . . . . . . . . . . . . . . . . . . 31
VII. Filter Drier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
VIII. Thermostatic Expansion Valve (TXV) . . . . . . . . 32
IX. Protective Devices . . . . . . . . . . . . . . . . . . . . . . . 32
X. Relief Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
XI. Control Circuits . . . . . . . . . . . . . . . . . . . . . . . . . 32
XII. Compressor Lockout Logic . . . . . . . . . . . . . . . 32
XIII. Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . 32
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . .
I. Diagnostic LEDs . . . . . . . . . . . . . . . . . . . . . . . . . 33
II. Error Code Summary . . . . . . . . . . . . . . . . . . . . . 34
III. Input/Output Channel Designations . . . . . . . . . 34
SAFETY CONSIDERATIONS
Installation and servicing of
Untrained personnel can perform basic maintenance func- tions of cleaning coils and ®lters and replacing ®lters. All other operations should be performed by trained service personnel. When working on
Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have ®re extinguishers available for all brazing operations.
WARNING: Before performing service or mainte- nance operations on unit, turn off main power switch to unit. Electrical shock could cause personal injury.
WARNING:
1.Improper installation, adjustment, alteration, serv- ice, or maintenance can cause property damage, per- sonal injury, or loss of life. Refer to the User's Information Manual provided with this unit for more details.
2.Do not store or use gasoline or other ¯ammable vapors and liquids in the vicinity of this or any other appliance.
What to do if you smell gas:
1.DO NOT try to light any appliance.
2.DO NOT touch any electrical switch, or use any phone in your building.
3.IMMEDIATELY call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
4.If you cannot reach your gas supplier, call the ®re department.
WARNING: Disconnect gas piping from unit when pressure testing at pressure greater than 0.5 psig. Pres- sures greater than 0.5 psig will cause gas valve dam- age resulting in hazardous condition. If gas valve is subjected to pressure greater than 0.5 psig, it must be replaced before use. When pressure testing ®eld- supplied gas piping at pressures of 0.5 psig or less, a unit connected to such piping must be isolated by clos- ing the manual gas valve(s).