Manuals / Bunn / Kitchen Appliance / Coffeemaker

Bunn JDF-4SB, JDF-4D Troubleshooting, Problem, Probable Cause, Cold Water Circulation, Remedy

Models: JDF-4D JDF-4SB JDF-4S

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TROUBLESHOOTING

A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic Technical Service Department.

•Inspection, testing, and repair of electrical equipment should be performed only by qualified service person- nel.

•All electronic components have high voltage ac and low voltage dc potential on their terminals. Shorting of terminals or the application of external voltages may result in board failure.

•Intermittent operation of electronic circuit boards is unlikely. Board failure will normally be permanent. If an intermittent condition is encountered, the cause will likely be a switch contact or a loose connection at a terminal or crimp.

•Solenoid removal requires interrupting the water supply to the valve. Damage may result if solenoids are energized for more than ten minutes without a supply of water.

•The use of two wrenches is recommended whenever plumbing fittings are tightened or loosened. This will help to avoid twists and kinks in the tubing.

•Make certain that all plumbing connections are sealed and electrical connections tight and isolated.

•This unit is heated at all times. Keep away from combustibles.

WARNING – • Exercise extreme caution when servicing electrical equipment.

•Unplug the dispenser when servicing, except when electrical tests are specified.

•Follow recommended service procedures

•Replace all protective shields or safety notices

PROBLEM	PROBABLE CAUSE
Cold Water Circulation	1.	Cabinet cooling fan.
Dispense stations not working.
Note: Cooling failure or excessive
cabinet temperatures for more than 4	2.	Bath recirculation pump.
hours will result in dispense lockout	2.	Bath recirculation pump.
or no dispense.
Note: Reset fault/timer by unplug-
ging unit.

REMEDY

Replace fan (24vdc).

Note: Fan receives power when the dispenser is powered.

A)If not running, check refrigeration switch and wiring for proper conti- nuity.

B)Check for 120V or 230V AC at pump. Replace pump.

3. Restricted water flow to cabinet Check for kinked hose. water coil and bath.

6	49179	110613

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Bunn JDF-4SB, JDF-4D manual Troubleshooting, Problem, Probable Cause, Cold Water Circulation, Remedy

Contents

BUNN-O-MATIC CORPORATION SERVICE & REPAIR MANUALJDF-2S, JDF-4S JDF-4D, JDF-4SB 49179.0000C 02/14 2013 Bunn-O-Matic CorporationBUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY Basic Maintenance CONTENTSSafety first Preventive MaintenanceRecommended Daily Cleaning Instructions REQUIRED REGULAR MAINTENANCE PROBABLE CAUSE TROUBLESHOOTINGPROBLEM Cold Water CirculationDispenser Locked Out TROUBLESHOOTING ContinuedRefrigeration PROBLEMPROBABLE CAUSE TROUBLESHOOTING ContinuedPROBLEM REMEDYTROUBLESHOOTING Continued concentrate onlywater only PROBLEM1. Initial fill/setup TROUBLESHOOTING ContinuedPROBLEM PROBABLE CAUSEfrom bag-in-box connector to bottle TROUBLESHOOTING ContinuedPROBLEM PROBABLE CAUSESERVICE COMPONENT ACCESSJDF-4S shown SERVICECONT ACCESS PANELSFIG. 1 ACCESS PANELS 49179SERVICECONT DISPENSE PLATFORM REMOVAL The JDF-4S uses 2 of the two head dispense platformsSERVICE CONT Ballast JDF-2S,4S FIG. 3 BALLASTLocation SERVICE CONT Cabinet Fan all Models LocationFIG. 5 CABINET FAN SERVICE CONT LG Compressor JDF-2S,4S,4D GRN WireSERVICE CONT Compressor Cont Location SERVICE CONT GD Compressor JDF-2S,4S,4DFIG. 11 COMPRESSOR FIG.12 COMPRESSOR THERMALSERVICE CONT Compressor Cont BLU/BLK GRN WHIPlugs into Relay SERVICE CONT Compressor JDF-4SB 230V shownBLU from Capacitor SERVICE CONT Compressor ContBLU/BLK BRN from CapacitorLocation SERVICE CONT Compressor Switch all ModelsFIG. 19 COMPRESSOR SWITCH RED/BLK BLKLocation SERVICE CONT Condenser Fan all ModelsFIG. 21 CONDENSER FAN BLU/BLKSERVICE CONT Control Board, Main all Models SERVICE CONT Portion Control Board JDF-2S,4S Disconnect the dispenser from the power sourceSERVICE CONT Push Button Control Board JDF-4D FIG. 28 CONTROL BOARD CONNECTORSSERVICE CONT Portion Control Board JDF-4DSERVICE CONT Circulation Pump all Models SERVICE CONT Dispense Platform Switch all Models FIG. 33 DISPENSE PLATFORM SWITCHSERVICE CONT Dispense Pump all Models except JDF-4D SERVICE CONT Dispense Motor all Models FIG. 38 DISPENSE MOTOR CONNECTORSFIG. 37 DISPENSE MOTOR Dispense Station #1 WHI/VIO SERVICE CONT Dispense Valve all ModelsFIG. 39 DISPENSE VALVE #3 WHI/VIO Dispense Station #4 WHI/ORN YEL to Control BoardSERVICE CONT Dispense Switches JDF-2S, JDF-4S P1449SERVICE CONT Cold Water Dispense Switch JDF-4S only SERVICE CONT Dispense Membrane Switch all Models LocationCold Water Dispense Membrane Switch all Models FIG. 48 MEMBRANE SWITCHSERVICE CONT FIG.47 MEMBRANE SWITCHESSERVICE CONT EMI Filter all Models FIG. 49 EMI FILTERJDF-4S shown SERVICE CONT Lamps, Holders and Ballasts Early Models FIG. 51 LAMPS & HOLDERSFIG. 52 LAMP HOLDERS SERVICE CONT LED Lamps JDF-2S, JDF-4S Rectifier JDF-2S, JDF-4S SERVICE CONTFIG. 55 RECTIFIER Relay all Models SERVICE CONTFIG. 57 RELAY Resistor all 230V Models SERVICE CONTFIG. 59 RESISTOR WHI to Control Board SERVICE CONT Solenoid - Cold Water JDF-4S onlyWHI/VIO to Control Board FIG. 62 COLD WATER SOLENOIDSERVICE CONT Solenoid - Inlet all Models BRN to Control BoardRESISTANCE SERVICE CONT Temperature Probe all ModelsTEMP VOLTAGETEMP SERVICE CONT Temperature Sensor all ModelsFIG. 67 TEMPERATURE SENSOR RESISTANCEBoard J6-1,J12-1 SERVICE CONT Transformer all ModelsWHI/BLU to Control to ControlWHI/BLK - T12 SERVICE CONT Transformer - Lited Doors JDF-2S, JDF-4SWHI/GRN - T8 WHI - 120V T2, 240V T6Station Triac MapStation StationELECTRICAL SCHEMATIC Models with DIAGRAM for JDF-2S LED Lited DoorsSCHEMATIC WIRING DIAGRAM JDF-2S 2 WIRESCHEMATIC WIRING ELECTRICAL SCHEMATIC DIAGRAM for JDF-2SModels with Flourescent Lited Doors DIAGRAM JDF-2S2 WIRE ELECTRICAL SCHEMATIC DIAGRAM for JDF-4S Models with LED Lited DoorsSCHEMATIC WIRING DIAGRAM JDF-4S SINGLE PHASE2 WIRE SINGLE PHASE ELECTRICAL SCHEMATIC DIAGRAM for JDF-4SSCHEMATIC WIRING DIAGRAM JDF Models with Flourescent Lited DoorsSCHEMATIC WIRING DIAGRAM JDF-4D ELECTRICAL SCHEMATIC DIAGRAM for JDF-4DPress & Release Models 2 WIRE2 WIRE ELECTRICAL SCHEMATIC DIAGRAM for JDF-4D Portion Control ModelsSCHEMATIC WIRING DIAGRAM JDF-4D SINGLE PHASE2 WIRE ELECTRICAL SCHEMATIC DIAGRAM for JDF-4S-SBSCHEMATIC WIRING DIAGRAM JDF-4S-SB SINGLE PHASE