Figure B

ASSEMBLY INSTRUCTIONS (CONTINUED)

Handle

Lever

3.Loosen and lower the Tension Adjusting Knob on the Wire Feed Assembly. Then, raise the Swing Arm. (See Figure B.)

Wire Inlet Guide

Welding Wire

FIGURE C

4.Keep tension on the Welding Wire, and guide at least 12 inches of Wire into the Wire Feed Leader. (See Figure C.)

Handle		Welding Wire

Lever

FIGURE D

5.Lower the Level on the Wire Drive Assembly. Raise and tighten the Handle. Once the Wire is held in place, you may release it. (See Figure D.)

SKU 95424, 95629	For technical questions, please call 1-800-444-3353;	Page 15
	Troubleshooting section at end of manual.

Page 15

Image 15

Chicago Electric 95424, 95629 manual Figure B

Contents

For technical questions or replacement parts, please call Assembly And Operation Instructions Contents Specifications Please NoteSave this Manual General Safety Rules Electrical SafetyWork Area Tool USE and Care Personal Safety Service Specific Safety RulesIndustrial applications must follow Osha guidelines Page Welding Produces toxic fumes and gasses Inhalation Hazard Cylinders can explode when damaged Symbology GroundingExtension Cords Stationary Mobile Assembly InstructionsUnpacking Attaching the Wheels See , above right See , above left Installing a Wire Spool For use with a 7 SpoolFor use with a 11 Spool Routing the Wire Figure B Exercise Extreme Caution Risk of Fire AND/OR Electric Shock See Figure F Changing Wire SettingsAttaching the Ground Cable with Clamp Attaching the Electrode Cable Arc Welder Only See illustration, bottom right Setting Polarity for Welding TypeSee illustration, top right initial Setup Set for Electrode Negative Dcen for gasless flux core wire Figure G Installing a Gas Cylinder Understanding Duty Cycle Duration of Use Other settings fall between these two rangesOperating Instructions Before You Begin Welding Voltage Selector Knob 5C Setting Up the Weld See Figure K MIG Welding Set UpArc Stick Welding Set Up for Model 95424 Only See Figures K & J Figure J MIG Weld Settings Chart Starting a weld arc for stick arc welding only Arc Stick Welding Set Up , for Model 95424 Only See Figure L MIG welding only When the Weld is Completed Or more for .030Tips .067 or more for .045Tips INSPECTION, MAINTENANCE, and CleaningNozzle Inspection, Cleaning, and Replacement MIG Only ContactTip Inspection, Cleaning, and Replacement MIG Only Replacing the Welding Torch Liner MIG Only Warranty Parts List a Parts Lists and Diagrams Assembly Diagrams Power Block #32A Assembly Diagrams Figure N Front Panel #23A Figure O Wire Drive Assembly #16A Figure P Gun SB 25 #20A ControllerBlock BCN-4U MIG/Arc Welder 95424 Electrical Schematic MIG Dual Welder 95629 Electrical Schematic Page Welding arc not stable TroubleshootingWelder does not function when switched on Weak arc strength Troubleshooting Wire feeds, but arc does not ignite MIG welding only Gas line blocked Wire feed motor does not run MIG welding onlyNozzle Plugged Regulator or cylinder valve closed