Chicago Electric 95629, 95424 manual Operating Instructions, Before You Begin Welding

Models: 95629 95424

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OPERATING INSTRUCTIONS

Before You Begin Welding

Good welding requires a high degree of skill and experience. You should practice a few sample welds on scrap metal before you begin welding your first project. Ad- ditional practice periods are recommended whenever you weld a different thickness of material, wire, or weld a different type of connection.

Understanding Duty Cycle (Duration of Use)

1.CAUTION! Avoid damage to the Welder by not leaving the unit on for more than the prescribed duty cycle time.

100% Duration of use

30% Duration of use

at 125 Amp Setting

at 250 Amp Setting

Continuous

3 minutes in use

followed by

 

use

at least

7 minutes OFF

 

in a single 10 minute period

Other settings fall between these two ranges.

FIGURE H

2.The duty cycle defines the number of minutes, within a 10 minute period, during which a given Welder can safely produce a particular welding current. For example, this Welder, with a 30% duty cycle at 250 Amps must be allowed to rest for at least 7 minutes after every 3 minutes of continuous weld at 250 Amps. (See Figure H.)

3.Failure to carefully observe duty cycle limitations can easily over-stress a Welder’s power generation system, contributing to premature Welder failure.

4.This Welder is equipped with an internal thermal protection system to help prevent over stressing the unit. When the unit overheats, it automatically shuts down, then automatically returns to service when it cools down.

Note: Once the unit returns to service, follow a more conservative duty cycle routine to help prevent excess wear to the Welder. (See Figure H.)

SKU 95424, 95629

For technical questions, please call 1-800-444-3353;

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Troubleshooting section at end of manual.

 

 

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Chicago Electric 95629, 95424 Operating Instructions, Before You Begin Welding, Understanding Duty Cycle Duration of Use