Chicago Electric 95629, 95424 instruction

POWER CORD, CONNECTION BLOCK BC-4 & TRANSFORMERS

CONNECTION SCHEMATIC

	SKU 95424, 95629	For technical questions, please call 1-800-444-3353;	Page 36
		Troubleshooting section at end of manual.

Image 36

Chicago Electric 95629, 95424 manual

Contents

Assembly And Operation Instructions For technical questions or replacement parts, please call Contents Specifications Please NoteSave this Manual General Safety Rules Electrical SafetyWork Area Personal Safety Tool USE and Care Service Specific Safety RulesIndustrial applications must follow Osha guidelines Page Inhalation Hazard Welding Produces toxic fumes and gasses Cylinders can explode when damaged Symbology GroundingExtension Cords Assembly Instructions UnpackingAttaching the Wheels Stationary Mobile See , above right See , above left Installing a Wire Spool For use with a 7 SpoolFor use with a 11 Spool Routing the Wire Figure B Exercise Extreme Caution Risk of Fire AND/OR Electric Shock Changing Wire Settings Attaching the Ground Cable with ClampAttaching the Electrode Cable Arc Welder Only See Figure F Setting Polarity for Welding Type See illustration, top right initial SetupSet for Electrode Negative Dcen for gasless flux core wire See illustration, bottom right Installing a Gas Cylinder Figure G Other settings fall between these two ranges Operating InstructionsBefore You Begin Welding Understanding Duty Cycle Duration of Use Setting Up the Weld Voltage Selector Knob 5C MIG Welding Set Up Arc Stick Welding Set Up for Model 95424 OnlySee Figures K & J See Figure K MIG Weld Settings Chart Figure J Arc Stick Welding Set Up , for Model 95424 Only Starting a weld arc for stick arc welding only When the Weld is Completed See Figure L MIG welding only INSPECTION, MAINTENANCE, and Cleaning Nozzle Inspection, Cleaning, and Replacement MIG OnlyContactTip Inspection, Cleaning, and Replacement MIG Only Or more for .030Tips .067 or more for .045Tips Warranty Replacing the Welding Torch Liner MIG Only Parts Lists and Diagrams Parts List a Assembly Diagrams Assembly Diagrams Power Block #32A Front Panel #23A Figure N Wire Drive Assembly #16A Figure O Gun SB 25 #20A Figure P MIG/Arc Welder 95424 Electrical Schematic ControllerBlock BCN-4U MIG Dual Welder 95629 Electrical Schematic Page Troubleshooting Welder does not function when switched onWeak arc strength Welding arc not stable Wire feeds, but arc does not ignite MIG welding only Troubleshooting Wire feed motor does not run MIG welding only Nozzle PluggedRegulator or cylinder valve closed Gas line blocked