MIG Welding Set Up, See Figures K & J | Chicago Electric 95629

MIG Welding Set Up

7.If using solid-core wire, connect and secure an Argon/ CO2 gas hose to the rear of the Welder. (If using flux core wire, protective gas is not required.)

OVERLOAD PROTECTOR (2C)

POWER SWITCH (1C)

WIRE FEED

SPEED KNOB (3C)

ELECTRODE

WELDING

INDICATOR (4C)

VOLTAGE SELEC-

TOR KNOB (5C)

FIGURE K

8.Set the desired welding voltage and wire speed for the thickness of metal being welded, using the Voltage Selector Knob (5C) and Wire Feed Speed Knob (3C).

(See Figures K & J.)

9.While holding the Welding Gun (20A), with the Welding Wire clearly out of the way of any grounded objects, turn the Power Switch (1C) to its “ON” position.

(See Figure K.)

10.Momentarily squeeze the Trigger (13E) of the Welding Torch to test the wire feed speed. If necessary, adjust the speed by turning the Wire Speed Control Knob (3C). (See Figure K.)

11.Orient yourself on the area to be welded, then place a Face Shield over your eyes.

Arc (Stick) Welding Set Up (for Model 95424 Only)

12.Turn the Wire Feed Speed Knob (3C) to the appropriate sector. The RED Electrode Indicator (4C) will light up and the wire will not move. (See Figure K.) Below are recommended positions of the Voltage Selector Knob (5C.)

Diameter of electrode	Voltage Selector Knob position
1/16”	1-4
1/8”	3-6
3/16”	5-8

	SKU 95424, 95629	For technical questions, please call 1-800-444-3353;	Page 22
		Troubleshooting section at end of manual.

Image 22

Chicago Electric 95629 MIG Welding Set Up, Arc Stick Welding Set Up for Model 95424 Only, See Figures K & J, See Figure K

Contents

Assembly And Operation Instructions For technical questions or replacement parts, please call Contents Please Note SpecificationsSave this Manual Electrical Safety General Safety RulesWork Area Personal Safety Tool USE and Care Specific Safety Rules ServiceIndustrial applications must follow Osha guidelines Page Inhalation Hazard Welding Produces toxic fumes and gasses Cylinders can explode when damaged Grounding SymbologyExtension Cords Attaching the Wheels Assembly InstructionsUnpacking Stationary Mobile See , above right See , above left For use with a 7 Spool Installing a Wire SpoolFor use with a 11 Spool Routing the Wire Figure B Exercise Extreme Caution Risk of Fire AND/OR Electric Shock Attaching the Electrode Cable Arc Welder Only Changing Wire SettingsAttaching the Ground Cable with Clamp See Figure F Set for Electrode Negative Dcen for gasless flux core wire Setting Polarity for Welding TypeSee illustration, top right initial Setup See illustration, bottom right Installing a Gas Cylinder Figure G Before You Begin Welding Other settings fall between these two rangesOperating Instructions Understanding Duty Cycle Duration of Use Setting Up the Weld Voltage Selector Knob 5C See Figures K & J MIG Welding Set UpArc Stick Welding Set Up for Model 95424 Only See Figure K MIG Weld Settings Chart Figure J Arc Stick Welding Set Up , for Model 95424 Only Starting a weld arc for stick arc welding only When the Weld is Completed See Figure L MIG welding only ContactTip Inspection, Cleaning, and Replacement MIG Only INSPECTION, MAINTENANCE, and CleaningNozzle Inspection, Cleaning, and Replacement MIG Only Or more for .030Tips .067 or more for .045Tips Warranty Replacing the Welding Torch Liner MIG Only Parts Lists and Diagrams Parts List a Assembly Diagrams Assembly Diagrams Power Block #32A Front Panel #23A Figure N Wire Drive Assembly #16A Figure O Gun SB 25 #20A Figure P MIG/Arc Welder 95424 Electrical Schematic ControllerBlock BCN-4U MIG Dual Welder 95629 Electrical Schematic Page Weak arc strength TroubleshootingWelder does not function when switched on Welding arc not stable Wire feeds, but arc does not ignite MIG welding only Troubleshooting Regulator or cylinder valve closed Wire feed motor does not run MIG welding onlyNozzle Plugged Gas line blocked